Overview
The ZF 6057.014.038 CONTROL UNIT is a critical electro-hydraulic component within the WG180 transmission series, responsible for modulating clutch pressure and directing hydraulic flow to the shift actuators. Positioned inside the main valve body assembly, this OEM genuine part (SKU: 6057.014.038) translates electronic shift commands into precise hydraulic signals, ensuring smooth gear engagement under heavy load. When paired with a robust TRANSMISSION HOUSING, the control unit maintains consistent line pressure across all operating temperatures. This unit directly interfaces with the TRANSMISSION HOUSING to form a sealed hydraulic circuit, making it indispensable for torque management in construction and agricultural machinery.
Symptoms of Failure
- Erratic shift timing or delayed engagement – A failing control unit cannot regulate pilot pressure, causing hesitation when shifting from neutral to drive. This is a common search query for “ZF WG180 shift delay fix.”
- Transmission overheating under light load – Internal valve spool wear leads to constant clutch slippage, generating excess heat. Operators often search for “WG200 transmission hot after control unit failure.”
- Intermittent loss of forward or reverse gears – Hydraulic cross-leakage within the control unit prevents full clutch pack application. This symptom appears in searches like “ZF transmission drops reverse gear intermittently.”
- Oil contamination from metallic debris – Worn solenoids shed particles into the hydraulic circuit, often detected during routine filter changes. Related queries include “metal shavings in ZF transmission oil pan.”
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 6057.014.038 |
| OEM Reference | ZF 6057.014.038 |
| Material | Die-cast aluminum alloy with hardened steel valve spools |
| Weight | 2.4 kg (5.3 lbs) |
| Dimensions (L x W x H) | 210 mm x 140 mm x 85 mm |
| Operating Pressure Range | 8–22 bar (116–319 psi) |
| Seal Type | NBR O-rings (replace with O-RING 0634306323) |
| Mounting Torque | 25 Nm (18.4 lb-ft) |
Compatibility
This control unit is primarily designed for the ZF WG180 series, but it also fits select WG200 variants produced after 2012 due to shared valve body architecture. It is compatible with transmissions using the COVER PLATE 4644301298, which seals the control unit cavity. For proper installation, always verify the shift system version; units with the SHIFT SYSTEM 4644159347 require a specific solenoid calibration. The control unit is not backward-compatible with pre-2008 WG180 models without also replacing the GEAR SHIFT HOUSING.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4644101249 | TRANSMISSION HOUSING | Encloses gear sets and hydraulic passages |
| 4644301402 | TRANSMISSION HOUSING | Alternate housing variant for WG180 |
| 4644301298 | COVER PLATE | Seals control unit access port |
| 0634306323 | O-RING | Hydraulic seal for control unit bore |
| 0636305026 | SCREW PLUG | Closes pressure test ports |
| 4644301279 | SCREEN SHEET | Filters debris from control unit inlet |
| 4644301088 | SEALING CAP | Protects solenoid connectors |
| 4644159347 | SHIFT SYSTEM | Mechanical shift linkage assembly |
| 4475280036 | SCREW-IN SLEEVE | Hydraulic line adapter fitting |
| 4644306511 | GEAR SHIFT HOUSING | Houses shift forks and detents |
ZF 6057.014.038 CONTROL UNIT – Control Unit RFQ Support
PartsZF supports RFQ review for ZF 6057.014.038 CONTROL UNIT in transmission control-system sourcing. The key step is confirming the part number against the machine or removed-unit evidence.
Part-Number Summary
Use ZF number 6057.014.038 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: LOOSE PARTS
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 6057.014.038 |
|---|---|
| Normalized SKU | 6057014038 |
| Part name | CONTROL UNIT |
| Product category | control unit |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
Related Parts
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- ZF 4661.106.032 CONTROL UNIT
- ZF 4661.106.014 CONTROL UNIT
