Overview
The ZF 6057.018.196 CONTROL UNIT is a precision electro-hydraulic valve body designed specifically for the WG 190 series transmission. This OEM genuine part governs shift timing, pressure modulation, and clutch engagement within the transmission’s main control circuit. Mounted directly on the TRANSMISSION HOUSING, it interprets electronic signals from the vehicle’s ECU to actuate hydraulic solenoids. The SKU 6057.018.196 is a direct replacement unit that restores factory-spec shift quality and prevents erratic behavior in heavy-duty applications.
Symptoms of Failure
- Erratic or delayed shifting under load: When the control unit fails, the transmission may hesitate or slam into gear during acceleration, particularly when towing or climbing grades.
- Intermittent loss of forward or reverse gears: A failing 6057.018.196 can cause sudden neutral conditions, requiring the operator to cycle the ignition to regain drive.
- Hydraulic fluid contamination from solenoid debris: Internal wear in the control unit can shed metallic particles into the oil, clogging the SCREEN SHEET and reducing line pressure.
- Transmission overheating with no diagnostic codes: A stuck valve within the control unit can cause continuous clutch slippage, generating excessive heat without triggering a check-engine light.
Technical Specifications
| Specification | Value |
|---|---|
| OEM Part Number | 6057.018.196 |
| Material | Die-cast aluminum body with steel solenoid cores |
| Weight | 2.85 kg (6.28 lbs) |
| Dimensions (L x W x H) | 320 mm x 180 mm x 95 mm |
| Operating Pressure Range | 8–22 bar (116–319 psi) |
| Seal Type | Nitrile rubber O-rings (included) |
| OEM Reference | ZF 6057.018.196 (Genuine) |
Compatibility
This control unit is engineered for the ZF WG 190 series but is also compatible with the WG 180 and WG 200 transmissions when used with the correct FIXING PLATE adapter. It fits all WG 190 variants, including the WG 190-110, WG 190-120, and WG 190-130. For installations in the WG 200 series, verify that the HOUS.FRONT SECT and HOUSING REAR PART align with the control unit’s mounting bosses. The unit also interfaces with the HOUSING REAR SECTION on later production models.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4657101082 | TRANSMISSION HOUSING | Main structural casing for gear sets |
| 4657201166 | HOUS.FRONT SECT | Front section housing torque converter |
| 4657201170 | HOUSING REAR PART | Rear casing for output shaft support |
| 4657298102 | HOUSING REAR SECTION | Extended rear housing for PTO mounting |
| 0631306816 | CYLINDRICAL PIN | Alignment dowel for housing mating |
| 0636100801 | CAP SCREW | M10 bolt for control unit attachment |
| 4656301148 | FIXING PLATE | Bracket securing control unit to housing |
| 4657301032 | SCREEN SHEET | Fine mesh filter for hydraulic fluid |
| 4657301033 | SCREEN SHEET | Coarse mesh pre-filter for sump |
| 0636100803 | CAP SCREW | M8 bolt for housing section fastening |
ZF 6057.018.196 CONTROL UNIT – Control Unit RFQ Support
PartsZF supports RFQ review for ZF 6057.018.196 CONTROL UNIT in transmission control-system sourcing. The key step is confirming the part number against the machine or removed-unit evidence.
Part-Number Summary
Use ZF number 6057.018.196 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: LOOSE PARTS
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 6057.018.196 |
|---|---|
| Normalized SKU | 6057018196 |
| Part name | CONTROL UNIT |
| Product category | control unit |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
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