Overview
The ZF 6057.018.205 CONTROL UNIT is the electronic brain of the WG190 transmission series, responsible for managing shift timing, pressure modulation, and torque converter lock-up. Positioned directly on the valve body assembly, this OEM genuine part interprets input from vehicle sensors to ensure precise gear engagement under varying load conditions. The SKU 6057.018.205 is engineered to meet ZF’s exacting tolerances, providing consistent hydraulic control across the entire operating temperature range. When paired with a robust TRANSMISSION HOUSING, this control unit forms the core of the transmission’s electro-hydraulic system, directly influencing shift quality and overall drivetrain efficiency.
Symptoms of Failure
- Erratic shift patterns or delayed engagement — A failing control unit often causes the transmission to hesitate before engaging gears, particularly when shifting from neutral to drive. This symptom is frequently searched as “ZF WG190 delayed engagement fix.”
- Intermittent limp mode activation — When the control unit loses communication with the valve body, the transmission may default to a single gear (usually 2nd or 3rd) to protect internal components. This is a common long-tail query: “WG190 transmission limp mode control unit.”
- Harsh or flared shifts under load — Worn solenoids or degraded circuitry inside the 6057.018.205 can cause abrupt gear changes or momentary loss of power during acceleration. Technicians often search for “ZF WG190 harsh shift solenoid replacement.”
- Oil contamination in the electrical connector — Internal seal failure allows transmission fluid to migrate into the wiring harness, causing corrosion and short circuits. This is frequently reported as “ZF control unit oil leak electrical connector.”
Technical Specifications
| Part Number | 6057.018.205 |
| OEM Reference | ZF 6057 018 205 |
| Material | Die-cast aluminum housing with glass-filled nylon connector |
| Weight | 1.85 kg (4.08 lbs) |
| Dimensions | 210 mm x 145 mm x 65 mm |
| Operating Voltage | 12V DC (24V compatible with adapter) |
| Seal Type | Viton O-ring with integrated filter screen |
Compatibility
This control unit is specifically designed for the ZF WG190 series, but it also fits select variants of the WG180, WG200, and WG210 transmissions produced between 2005 and 2018. The 6057.018.205 is compatible with both mechanical and electronic valve bodies, though it requires a software update when installed in earlier WG180 models. For proper installation, ensure the HOUS.FRONT SECT and HOUSING REAR PART are free from debris, as the control unit mounts directly between these two castings. In WG200 applications, the HOUSING REAR SECTION may require a different bolt pattern, so always verify the housing revision before ordering.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4657101080 | TRANSMISSION HOUSING | Main structural casing for gear train |
| 4657201167 | HOUS.FRONT SECT | Front section housing the torque converter |
| 4657201171 | HOUSING REAR PART | Rear casing supporting output shaft |
| 4657298103 | HOUSING REAR SECTION | Alternate rear housing for WG200 variants |
| 0631306816 | CYLINDRICAL PIN | Alignment pin for valve body positioning |
| 0636100801 | CAP SCREW | M8 bolt for control unit mounting |
| 4656301148 | FIXING PLATE | Retainer plate for solenoid harness |
| 4657301034 | SCREEN SHEET | Fine mesh filter for hydraulic circuit |
| 4657301035 | SCREEN SHEET | Coarse mesh pre-filter for sump |
| 0636100803 | CAP SCREW | M10 bolt for housing attachment |
ZF 6057.018.205 CONTROL UNIT – Control Unit RFQ Support
PartsZF supports RFQ review for ZF 6057.018.205 CONTROL UNIT in transmission control-system sourcing. The key step is confirming the part number against the machine or removed-unit evidence.
Part-Number Summary
Use ZF number 6057.018.205 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: LOOSE PARTS
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 6057.018.205 |
|---|---|
| Normalized SKU | 6057018205 |
| Part name | CONTROL UNIT |
| Product category | control unit |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
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