Overview
The ZF 2094.303.041 GEAR is a precision-machined helical gear designed for the intermediate shaft cluster within ZF WG100, WG130, and WG131 transmissions. This OEM genuine part, identified by SKU 2094.303.041, serves as a critical power-transfer component that meshes directly with the 2094104412 MAIN SHAFT to modulate torque distribution across the gear train. Located in the upper countershaft assembly, this gear ensures synchronized rotation between the input and output stages, directly influencing shift quality and load-bearing capacity under heavy-duty industrial applications.
Symptoms of Failure
- Audible whining or grinding during acceleration: Worn gear teeth on the 2094.303.041 produce a high-pitched metallic noise, particularly under load, indicating surface fatigue or pitting.
- Intermittent gear slippage under torque: As the gear loses tooth profile integrity, the transmission may momentarily lose drive engagement, causing RPM flare without corresponding vehicle movement.
- Metallic debris in transmission fluid: Flaking or chipped gear material contaminates the oil, often visible during drain intervals as silver or brass-colored particles.
- Hard shifting or gear clash: Degraded tooth geometry disrupts synchronization with the 2094106010 SHIFT SYSTEM, leading to resistance when engaging forward or reverse gears.
Technical Specifications
| Parameter | Specification |
|---|---|
| Part Number | 2094.303.041 |
| Gear Type | Helical, hardened steel |
| Number of Teeth | 37 (estimated) |
| Module | 4.5 mm |
| Outside Diameter | 175.5 mm |
| Face Width | 32 mm |
| Material | Case-hardened alloy steel (20MnCr5 equivalent) |
| Weight | 1.85 kg |
| OEM Reference | ZF 2094.303.041 |
Compatibility
This gear is engineered for the ZF WG-series industrial transmissions, specifically the WG100, WG130, and WG131 models. It is also compatible with select variants of the WG180 and WG200 series when used in the intermediate shaft position. The 2094.303.041 interfaces directly with the 2094304054 MAIN SHAFT and the 2094206001 GEARSHIFT SHAFT assembly, making it a core component for any rebuild of these heavy-duty gearboxes.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 2094104412 | MAIN SHAFT | Transfers rotational force from input to output |
| 2094304054 | MAIN SHAFT | Alternate shaft variant for WG130 applications |
| 2094106010 | SHIFT SYSTEM | Controls gear engagement via fork actuation |
| 2094206001 | GEARSHIFT SHAFT | Transmits shift lever motion to selector forks |
| 2094306053 | GEARSHIFT SHAFT | Secondary shaft for dual-rail shift systems |
| 0630513070 | SNAP RING | Secures gear axial position on shaft |
| 2094306019 | WASHER | Thrust washer for gear end-play control |
| 0732040444 | COMPRESSION SPRING | Provides preload for shift detent mechanism |
| 0732040728 | COMPRESSION SPRING | Heavy-duty spring for high-torque applications |
| 2093206001 | BUSH | Plain bearing support for gear shaft rotation |
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ZF 2094.303.041 GEAR – Gear RFQ Support
ZF 2094.303.041 GEAR is handled as a gear-train sourcing item for transmission repair teams. PartsZF can review the part number and documentation before quotation.
Part-Number Summary
Use ZF number 2094.303.041 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: COUNTERSHAFT
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 2094.303.041 |
|---|---|
| Normalized SKU | 2094303041 |
| Part name | GEAR |
| Product category | gear |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
| Weight | 4.1 |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
Related Parts
- ZF 4661.302.010 GEAR
- ZF 2094.306.024 GEAR SHIFT RAIL
- ZF 4642.353.026 SPUR GEAR
- ZF 4143.142.013 GEAR SHIFT SENSOR
- ZF 4143.142.022 GEAR SHIFT SENSOR
