Overview
The ZF 2094.304.039 GEAR is a precision-machined helical gear designed for the auxiliary drive and countershaft assembly in ZF’s WG100, WG130, and WG131 industrial transmissions. This OEM genuine part transfers torque from the input shaft to the main drive train, ensuring smooth power delivery under heavy loads. As a critical component within the Gears & Shafts category, the SKU 2094.304.039 directly interfaces with the 2094104412: MAIN SHAFT and the 2094304054: MAIN SHAFT to maintain correct gear mesh alignment. Without this gear, the transmission cannot achieve its rated torque capacity.
Symptoms of Failure
- Whining or howling noise during acceleration: Worn gear teeth produce a distinct high-pitched sound, especially under load, indicating surface pitting or tooth root fatigue.
- Intermittent gear slipping in higher ranges: A damaged 2094.304.039 gear loses its ability to maintain positive engagement, causing the transmission to momentarily lose drive in WG130 units.
- Metallic debris in transmission oil filter: Flaking from the gear’s hardened surface contaminates the lubrication system, accelerating wear on the 2094106010: SHIFT SYSTEM.
- Vibration through the gearshift lever: Eccentric wear on this gear transmits irregular motion to the 2094206001: GEARSHIFT SHAFT, causing noticeable handle shake.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 2094.304.039 |
| Gear Type | Helical, constant mesh |
| Outside Diameter | 142.0 mm |
| Face Width | 38.5 mm |
| Bore Diameter | 45.0 mm |
| Number of Teeth | 41 |
| Material | Case-hardened alloy steel (16MnCr5) |
| Weight | 1.85 kg |
| OEM Reference | ZF 2094.304.039 |
Compatibility
This gear is factory-specified for ZF WG100, WG130, and WG131 transmissions. It also fits select WG180 and WG200 series units when used in the auxiliary drive position, though cross-referencing with the main shaft assembly is recommended. The 2094.304.039 gear is not compatible with WG150 or WG250 models without modification to the 2094304054: MAIN SHAFT spline interface.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 2094104412 | MAIN SHAFT | Transfers torque from gear to output flange |
| 2094304054 | MAIN SHAFT | Alternate spline configuration for WG131 |
| 2094106010 | SHIFT SYSTEM | Controls gear engagement via hydraulic pistons |
| 2094206001 | GEARSHIFT SHAFT | Connects shift fork to selector mechanism |
| 2094306053 | GEARSHIFT SHAFT | Longer variant for WG180 applications |
| 0630513070 | SNAP RING | Axial retention of gear on shaft |
| 2094306019 | WASHER | Thrust load distribution behind gear |
| 0732040444 | COMPRESSION SPRING | Preload for shift detent mechanism |
| 0732040728 | COMPRESSION SPRING | Heavy-duty spring for high-torque variants |
| 2093206001 | BUSH | Support bearing for countershaft end play |
{
“@context”: “https://schema.org”,
“@type”: “FAQPage”,
“mainEntity”: [
{
“@type”: “Question”,
“name”: “What transmission models use the ZF 2094.304.039 gear?”,
“acceptedAnswer”: {
“@type”: “Answer”,
“text”: “This gear is designed for ZF WG100, WG130, and WG131 transmissions. It may also fit WG180 and WG200 series in the auxiliary drive position, but always verify spline compatibility with the main shaft.”
}
},
{
“@type”: “Question”,
“name”: “How do I know if my 2094.304.039 gear is failing?”,
“acceptedAnswer”: {
“@type”: “Answer”,
“text”: “Common failure signs include a whining noise during acceleration, intermittent gear slipping in higher ranges, metallic debris in the oil filter, and vibration through the gearshift lever caused by uneven tooth wear.”
}
},
{
“@type”: “Question”,
“name”: “Can I replace this gear without removing the transmission?”,
“acceptedAnswer”: {
“@type”: “Answer”,
“text”: “No. Replacing the 2094.304.039 gear requires partial disassembly of the transmission case to access the countershaft. We recommend replacing the snap ring (0630513070) and washer (2094306019) simultaneously.”
}
}
]
}
📞 Need this part? Contact our ZF specialists:
Email: info@partszf.com |
Phone: +86 158 2286 3467 |
Request a Quote →
ZF 2094.304.039 GEAR – Gear RFQ Support
ZF 2094.304.039 GEAR is handled as a gear-train sourcing item for transmission repair teams. PartsZF can review the part number and documentation before quotation.
Part-Number Summary
Use ZF number 2094.304.039 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: MAIN SHAFT
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 2094.304.039 |
|---|---|
| Normalized SKU | 2094304039 |
| Part name | GEAR |
| Product category | gear |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
Related Parts
- ZF 4661.302.010 GEAR
- ZF 2094.306.024 GEAR SHIFT RAIL
- ZF 4642.353.026 SPUR GEAR
- ZF 4143.142.013 GEAR SHIFT SENSOR
- ZF 4143.142.022 GEAR SHIFT SENSOR
