Overview
The ZF 4108.303.241 IDLER GEAR is a critical component within the WG100, WG130, and WG131 transmission assemblies. This OEM genuine part functions as an intermediate gear, transferring rotational force between the input shaft and the main drive gears to ensure smooth power distribution and torque management. Positioned within the gear train, the idler gear reduces vibration and balances load across the system. The SKU 4108.303.241 is precision-machined to ZF’s exacting tolerances, making it essential for maintaining transmission efficiency in heavy-duty industrial applications.
Symptoms of Failure
- Whining or grinding noise during gear engagement: When the idler gear wears, its teeth develop pitting or uneven surfaces, producing a distinct metallic sound that intensifies under load.
- Transmission gear slipping under heavy torque: A worn 4108.303.241 can cause intermittent loss of power transfer, leading to unexpected slippage during acceleration or uphill operation.
- Metal debris in transmission fluid: As the gear degrades, fine metallic particles contaminate the oil, often visible during routine fluid changes or inspections.
- Increased operating temperature: Excessive friction from a damaged idler gear forces the transmission to run hotter than normal, potentially triggering thermal warnings.
Technical Specifications
| Specification | Value |
|---|---|
| Part Number | 4108.303.241 |
| Material | Case-hardened alloy steel (20MnCr5 equivalent) |
| Weight | 1.85 kg (4.08 lbs) |
| Outside Diameter | 142.5 mm |
| Bore Diameter | 35.0 mm |
| Tooth Count | 42 teeth |
| OEM Reference | ZF 4108.303.241 |
| Heat Treatment | Carburized and tempered to HRC 58-62 |
Compatibility
This idler gear is engineered for ZF’s WG100, WG130, and WG131 series transmissions, commonly found in off-highway trucks, agricultural machinery, and construction equipment. It also fits select variants of the WG180 and WG200 models when used in auxiliary drive configurations. Always verify the transmission serial number against the OEM parts catalog to ensure correct fitment.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4108101076 | HOUSING | Encloses and supports the idler gear assembly |
| 4108201217 | HOUSING | Secondary housing for gear train alignment |
| 4108301304 | BEARING COVER | Seals and protects the idler gear bearing |
| 4108306173 | GASKET | Prevents fluid leaks between housing interfaces |
| 0730365280 | TYPE PLATE | Identification label for transmission model |
| 0631311009 | GROOVED STUD | Secures housing components with anti-rotation feature |
| 4108301345 | INPUT SHAFT | Drives the idler gear directly |
| 0735330931 | BALL BEARING | Reduces rotational friction on the gear shaft |
| 0630532160 | RETAINING RING | Locks the gear in axial position |
| 0730102947 | SHIM | Adjusts gear backlash and clearance |
ZF 4108.303.241 IDLER GEAR – Gear RFQ Support
ZF 4108.303.241 IDLER GEAR is handled as a gear-train sourcing item for transmission repair teams. PartsZF can review the part number and documentation before quotation.
Part-Number Summary
Use ZF number 4108.303.241 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: POWER TAKE OFF
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 4108.303.241 |
|---|---|
| Normalized SKU | 4108303241 |
| Part name | IDLER GEAR |
| Product category | gear |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
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- ZF 4143.142.022 GEAR SHIFT SENSOR
