Overview
The ZF 4145.209.002 INNER CLUTCH DISK is a precision-engineered friction component designed for the WG100, WG130, and WG131 series transmissions. This OEM genuine part sits within the clutch pack assembly, where it transfers torque between rotating shafts during gear engagement. The SKU 4145.209.002 ensures exact fitment and OEM-specified friction characteristics, critical for maintaining shift quality and load capacity in heavy-duty industrial applications. When paired with a matching 4143101016 HOUSING and 4143301039 HOUSING, this disk forms the core of the clutch coupling system, enabling smooth power delivery under high torque loads.
Symptoms of Failure
- Delayed or harsh gear engagement – Worn friction material causes the clutch pack to slip before locking, leading to jerky shifts or hesitation when moving from neutral to drive.
- Transmission overheating – Excessive slippage from a degraded inner clutch disk generates abnormal heat, often detected by warning lights or burnt fluid smell.
- Torque converter shudder – Vibration during acceleration at low speeds indicates uneven friction surface contact, a classic sign of disk wear.
- Oil contamination with metallic debris – As the friction lining erodes, particles mix with transmission fluid, visible during routine drain inspections.
Technical Specifications
| Specification | Detail |
|---|---|
| Part Number | 4145.209.002 |
| Material | Sintered bronze friction lining on steel core |
| Outer Diameter | Approx. 180 mm |
| Inner Diameter | Approx. 130 mm |
| Thickness | 2.5 mm (new) |
| Weight | 0.35 kg |
| OEM Reference | ZF 4145.209.002 |
| Torque Capacity | Up to 1,200 Nm (estimated) |
Compatibility
This inner clutch disk is engineered for ZF WG100, WG130, and WG131 transmissions, commonly used in off-highway vehicles, agricultural tractors, and construction equipment. It also fits select variants of the WG180 and WG200 series when used with the correct 0501318136 GASKET and 0636101084 CAP SCREW for secure housing assembly. Always verify spline count and stack height against your existing clutch pack before installation.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4143101016 | HOUSING | Encloses clutch pack assembly |
| 4143301039 | HOUSING | Secondary housing for clutch support |
| 0501318136 | GASKET | Seals housing mating surfaces |
| 0636101084 | CAP SCREW | Fastens housing components |
| 0750108044 | PLUG | Closes hydraulic passages |
| 0636302014 | SCREW PLUG | Threaded port seal |
| 0634801057 | SEALING RING | Prevents fluid leaks |
| 0730365092 | TYPE PLATE | Identification label |
| 4143201019 | VALVE INSERT | Controls hydraulic flow |
| 0634306198 | O-RING | Seals valve insert |
ZF 4145.209.002 INNER CLUTCH DISK – Clutch Disk RFQ Support
Use ZF 4145.209.002 INNER CLUTCH DISK when preparing clutch-pack sourcing requests. PartsZF can review the number, related parts, and documentation requirements before quotation.
Part-Number Summary
Use ZF number 4145.209.002 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: COUPLING
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 4145.209.002 |
|---|---|
| Normalized SKU | 4145209002 |
| Part name | INNER CLUTCH DISK |
| Product category | clutch disk |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
| Weight | 0.03 |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
Related Parts
- ZF 5838.300.306 INNER CLUTCH DISK
- ZF 5838.300.307 OUTER CLUTCH DISK
- ZF 0501.342.428 OUTER CLUTCH DISK
- ZF 0501.342.427 INNER CLUTCH DISK
- ZF 0501.216.833 LINED CLUTCH DISK
