Overview
The ZF 4616.305.015 GEARSHIFT SHAFT is a critical mechanical component within the WG 65 transmission series, responsible for translating driver input into precise gear selection. This OEM genuine part sits directly within the transmission housing assembly, interfacing with the shift forks and selector mechanisms to engage the correct gear ratio. The SKU 4616.305.015 is machined to exact ZF tolerances, ensuring smooth, positive engagement under heavy-duty load cycles. When paired with a robust TRANSMISSION HOUSING, this shaft maintains alignment and reduces wear on adjacent shift components.
Symptoms of Failure
- Hard or notchy gear engagement: A worn gearshift shaft can cause difficulty when shifting into gear, requiring excessive force or producing a grinding sensation. This is a common long-tail search query for “ZF WG65 hard shifting fix.”
- Gear slippage or jump-out: When the shaft’s detent grooves or engagement surfaces wear, the transmission may unexpectedly slip out of gear under load, particularly in higher ranges.
- Oil leaks around the shift tower: A damaged shaft can compromise the sealing surface, leading to transmission fluid seepage near the shift mechanism. Search queries like “ZF transmission oil leak shift shaft” often point to this failure.
- Excessive lateral play in the shift lever: Worn bushings or shaft wear create noticeable side-to-side movement in the gear lever, reducing shift precision.
Technical Specifications
| Specification | Value |
|---|---|
| Part Number (SKU) | 4616.305.015 |
| Material | Case-hardened alloy steel |
| Overall Length | ~215 mm |
| Diameter (shaft) | ~28 mm |
| Weight | ~0.85 kg |
| OEM Reference | ZF 4616.305.015 |
| Surface Finish | Phosphate coated |
Compatibility
This gearshift shaft is specifically engineered for the ZF WG 65 series of powershift transmissions. It is also compatible with the closely related WG 80, WG 120, WG 150, WG 180, and WG 200 models that share the same shift tower architecture. Always verify your transmission model number before installation. The shaft integrates with several fasteners, including the HEXAGON SCREW (M8x20), the HEXAGON SCREW (M10x30), and the HEXAGON SCREW (M12x40), which secure the shift mechanism to the housing.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4616101059 | TRANSMISSION HOUSING | Encloses and supports all internal gears and shafts |
| 0636011038 | HEXAGON SCREW | Secures shift tower to housing |
| 0636011118 | HEXAGON SCREW | Fastens shift rail brackets |
| 0636016015 | HEXAGON SCREW | Mounts shift mechanism cover |
| 0631306085 | CYLINDRICAL PIN | Aligns shift fork to shaft |
| 0634313118 | O-RING | Seals shift shaft bore |
| 0636304019 | SCREW PLUG | Closes oil passages in housing |
| 0634801152 | SEALING RING | Prevents fluid leaks at plug |
| 0732611049 | FILTER INSERT | Traps debris in hydraulic circuit |
| 0634303718 | O-RING | Seals filter housing |
ZF 4616.305.015 GEARSHIFT SHAFT – Shift System RFQ Support
PartsZF supports ZF 4616.305.015 GEARSHIFT SHAFT RFQs by checking the part number, related documentation, and buyer-supplied transmission context before quotation.
Part-Number Summary
Use ZF number 4616.305.015 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: OUTPUT
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 4616.305.015 |
|---|---|
| Normalized SKU | 4616305015 |
| Part name | GEARSHIFT SHAFT |
| Product category | shift system |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
| Weight | 0.92 |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
Related Parts
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- ZF 4651.106.023 SHIFT SYSTEM
- ZF 2095.106.017 SHIFT SYSTEM
- ZF 4644.159.303 SHIFT SYSTEM
- ZF 4660.139.002 SHIFT SYSTEM
