Overview
The ZF 4616.123.042 PLANETARY DRIVE is a critical torque-multiplying assembly within the WG65 series transmission. This OEM genuine part, identified by SKU 4616.123.042, sits directly between the torque converter and the output shaft cluster, converting high-speed turbine rotation into the low-speed, high-torque power required for heavy-duty industrial applications. As the central gear reduction unit, it interfaces with the 4616105402: OUTPUT to transfer rotational force downstream. Precision-ground planetary gears within this drive ensure smooth power flow and minimal backlash under extreme load conditions.
Symptoms of Failure
When the ZF 4616.123.042 PLANETARY DRIVE begins to degrade, operators typically notice these specific failure modes:
- Whining or grinding noise during gear engagement – Worn planetary pinions create a high-pitched metallic sound, especially under load, indicating internal gear tooth wear.
- Intermittent torque loss or gear slipping – A failing planetary carrier can cause the transmission to momentarily lose drive power, often described as “slipping out of gear” during acceleration.
- Metallic debris in transmission fluid – Flaking or spalling of the planetary gear surfaces contaminates the oil, visible as silver or bronze particles during routine fluid checks.
- Vibration at the output flange – Uneven wear in the planetary set transmits through the 4005303005: OUTPUT FLANGE, causing noticeable driveline shudder at specific RPM ranges.
Technical Specifications
| Parameter | Specification |
|---|---|
| Part Number | 4616.123.042 |
| Assembly Type | Planetary Gear Drive (Single-Stage Reduction) |
| Material | Case-Hardened Alloy Steel (20MnCr5 / SAE 8620 equivalent) |
| Weight | 14.2 kg (31.3 lbs) |
| Overall Diameter | 210 mm |
| Overall Length | 185 mm |
| Sun Gear Teeth | 18 (Module 4.5) |
| Planet Gear Count | 4 (Helical Cut) |
| OEM Reference | ZF 4616.123.042 |
| Max Input Torque | 1,200 Nm |
| Sealing Interface | Compatible with 0634313118: O-RING |
Compatibility
This planetary drive is engineered specifically for the ZF WG 65 Series transmission family. It is a direct replacement for units found in the following models:
- ZF WG65
- ZF WG80 (with adapter housing)
- ZF WG120 (early production variants)
- ZF WG180 (when paired with specific output shaft configurations)
- ZF WG200 (limited to low-ratio applications)
Installation requires precise alignment with the 4616101119: TRANSMISSION HOUSING and secure fastening using 0636011038: HEXAGON SCREW hardware. Always verify the sun gear spline count matches your existing output shaft before ordering.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4616105402 | OUTPUT | Transfers torque from planetary drive to driveline |
| 4005303005 | OUTPUT FLANGE | Connects output shaft to universal joint |
| 4616101119 | TRANSMISSION HOUSING | Encloses planetary drive and supports bearings |
| 0636011038 | HEXAGON SCREW | Secures planetary carrier to housing |
| 0636011118 | HEXAGON SCREW | Fastens output flange to planetary drive |
| 0636016015 | HEXAGON SCREW | Mounts ring gear to transmission case |
| 0631306085 | CYLINDRICAL PIN | Aligns planetary carrier during assembly |
| 0634313118 | O-RING | Seals oil passages between drive and housing |
| 0636304019 | SCREW PLUG | Closes lubrication access port |
| 0634801152 | SEALING RING | Prevents fluid leakage at output shaft |
ZF 4616.123.042 PLANETARY DRIVE – Gear RFQ Support
ZF 4616.123.042 PLANETARY DRIVE is handled as a gear-train sourcing item for transmission repair teams. PartsZF can review the part number and documentation before quotation.
Part-Number Summary
Use ZF number 4616.123.042 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
This gear supports gear train repair, rebuild, and part-number matching work. Send machine, transmission, or removed-part evidence with your RFQ for faster review.
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 4616.123.042 |
|---|---|
| Normalized SKU | 4616123042 |
| Part name | PLANETARY DRIVE |
| Product category | gear |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
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- ZF 4143.142.022 GEAR SHIFT SENSOR
