Overview
The ZF 4642.302.182 INPUT GEAR is a precision-machined component engineered specifically for the WG 150 series transmission. This genuine OEM part serves as the primary torque input interface, transferring rotational force from the engine directly into the transmission’s planetary gearset. Positioned at the front of the main shaft assembly, the 4642.302.182 input gear engages with the clutch pack and the TRANSMISSION HOUSING to ensure smooth power delivery under heavy loads. As a critical wear item, this SKU is manufactured from case-hardened alloy steel to withstand high cyclic stress and thermal expansion in commercial vehicle applications.
Symptoms of Failure
- Audible gear whine or grinding during acceleration — Worn teeth on the 4642.302.182 produce a distinct high-pitched noise that intensifies under load, often mistaken for bearing failure.
- Delayed engagement or gear slipping — When the input gear’s splines degrade, torque transfer becomes intermittent, causing the transmission to hesitate before moving or to slip out of gear during uphill climbs.
- Metallic debris in transmission fluid — Flaking or pitting on the gear surface sheds fine steel particles into the oil, which can clog the SCREEN SHEET and accelerate wear on downstream components.
- Vibration through the shift lever — Eccentric wear on the input gear creates radial runout, transmitting noticeable tremors to the cab floor during low-speed maneuvers.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 4642.302.182 |
| Material | Case-hardened alloy steel (20MnCr5 equivalent) |
| Tooth Count | 22 teeth (helical) |
| Outer Diameter | 112 mm |
| Inner Bore Diameter | 45 mm |
| Overall Length | 68 mm |
| Weight | 1.85 kg |
| OEM Reference | ZF 4642.302.182 |
| Hardness | 58-62 HRC (surface) |
Compatibility
This genuine ZF input gear is primarily designed for the WG 150 series, but it also cross-fits select variants of the WG 180 and WG 200 transmissions that share the same input shaft geometry. It is not compatible with older WG 120 or WG 130 models without modification to the TRANSMISSION HOUSING. Always verify the spline count and pilot bearing diameter against your existing assembly. For proper identification, reference the TYPE PLATE affixed to your transmission housing, which lists the exact series and build number. The gear is secured in place using a GROOVED STUD that must be torqued to factory specifications during installation.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4642101109 | TRANSMISSION HOUSING | Encloses and supports the gear train |
| 4642301205 | TRANSMISSION HOUSING | Alternate housing for WG150 variants |
| 0730365125 | TYPE PLATE | Identification plate with transmission specs |
| 0631311009 | GROOVED STUD | Secures input gear to shaft |
| 4642301168 | SCREEN SHEET | Oil filter screen for sump |
| 4642301169 | SCREEN SHEET | Fine-mesh oil screen |
| 0636100621 | HEXAGON SCREW | Mounting bolt for housing |
| 4642301186 | SCREEN SHEET | Secondary oil screen |
| 4644106231 | SHIFT SYSTEM | Controls gear selection |
| 4644306470 | GASKET | Seals housing joint |
ZF 4642.302.182 INPUT GEAR – Gear RFQ Support
Use ZF 4642.302.182 INPUT GEAR as the reference when requesting gear support. Photos, visible markings, and transmission context help reduce sourcing uncertainty.
Part-Number Summary
Use ZF number 4642.302.182 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: INPUT
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 4642.302.182 |
|---|---|
| Normalized SKU | 4642302182 |
| Part name | INPUT GEAR |
| Product category | gear |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
| Weight | 1.75 |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
Related Parts
- ZF 4661.302.010 GEAR
- ZF 2094.306.024 GEAR SHIFT RAIL
- ZF 4642.353.026 SPUR GEAR
- ZF 4143.142.013 GEAR SHIFT SENSOR
- ZF 4143.142.022 GEAR SHIFT SENSOR
