Overview
The ZF 4644.304.008 OUTPUT GEAR is a critical component within the WG180 series transmission, responsible for transferring rotational force from the planetary gear set to the driveshaft. This OEM genuine part, identified by SKU 4644.304.008, is precision-machined to maintain exacting tolerances for smooth power delivery and long service life. It sits at the rear of the transmission housing, directly interfacing with the output shaft and bearing assembly. When paired with a robust TRANSMISSION HOUSING, this gear ensures minimal backlash and optimal torque transmission under heavy loads.
Symptoms of Failure
- Whining or grinding noise during acceleration: Worn gear teeth produce a distinct high-pitched whine that intensifies under load, often mistaken for bearing failure.
- Vibration in the driveline at highway speeds: Uneven tooth wear causes harmonic vibrations that can be felt through the chassis, particularly in the 40-60 mph range.
- Metallic debris in transmission fluid: Flakes or particles found during oil changes indicate advanced gear degradation, often accompanied by a burnt smell.
- Intermittent gear slipping under heavy torque: Damaged output gear teeth fail to engage properly, causing momentary loss of power during uphill climbs or towing.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 4644.304.008 |
| Gear Type | Helical Output Gear |
| Number of Teeth | 37 |
| Outer Diameter | 168 mm |
| Inner Bore Diameter | 45 mm |
| Face Width | 42 mm |
| Material | Case-Hardened Alloy Steel (20MnCr5) |
| Heat Treatment | Carburized & Tempered to HRC 58-62 |
| Weight | 2.85 kg |
| OEM Reference | ZF 4644.304.008 |
| Surface Finish | Ground & Shot-Peened |
Compatibility
This output gear is specifically engineered for the ZF WG180 series, but it also fits select variants of the WG200 and WG150 transmissions due to shared spline dimensions. It is a direct replacement for units manufactured between 1998 and 2015. For proper installation, ensure the TRANSMISSION HOUSING is free of cracks and the TYPE PLATE matches your model. Secure the gear using the correct GROOVED STUD to prevent axial play. Always verify your transmission serial number against the ZF parts catalog before ordering.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4644101043 | TRANSMISSION HOUSING | Encloses and supports gear train |
| 4644301194 | TRANSMISSION HOUSING | Alternate housing for WG180 series |
| 0730365067 | TYPE PLATE | Identification plate for transmission model |
| 0631311009 | GROOVED STUD | Secures output gear to shaft |
| 4644303060 | COVER PLATE | Seals rear housing opening |
| 4644303061 | COVER PLATE | Alternate cover plate variant |
| 0634801098 | SEALING RING | Prevents oil leakage at shaft |
| 0634801250 | SEALING RING | High-temperature sealing ring |
| 0636305026 | SCREW PLUG | Closes oil drain port |
| 0636305019 | SCREW PLUG | Magnetic screw plug for debris collection |
ZF 4644.304.008 OUTPUT GEAR – Gear RFQ Support
ZF 4644.304.008 OUTPUT GEAR is handled as a gear-train sourcing item for transmission repair teams. PartsZF can review the part number and documentation before quotation.
Part-Number Summary
Use ZF number 4644.304.008 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: DIFFERENTIAL
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 4644.304.008 |
|---|---|
| Normalized SKU | 4644304008 |
| Part name | OUTPUT GEAR |
| Product category | gear |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
Related Parts
- ZF 4661.302.010 GEAR
- ZF 2094.306.024 GEAR SHIFT RAIL
- ZF 4642.353.026 SPUR GEAR
- ZF 4143.142.013 GEAR SHIFT SENSOR
- ZF 4143.142.022 GEAR SHIFT SENSOR
