Overview
The ZF 4644.163.001 SPUR GEAR DRIVE is a critical power transfer component engineered specifically for the WG 181 Series transmission. This OEM genuine part functions as the primary gear reduction mechanism, converting rotational input from the engine into precise torque output for the drivetrain. Located within the main gear train assembly, the spur gear drive interfaces directly with the TRANSMISSION HOUSING and the HOUSING to maintain correct gear mesh alignment. The SKU 4644.163.001 is manufactured to ZF’s original specifications, ensuring seamless integration and long service life in heavy-duty industrial applications.
Symptoms of Failure
- Whining or grinding noise during gear engagement: Worn spur gear teeth produce a distinct metallic sound, especially under load, indicating the gear drive surface has degraded.
- Intermittent gear slipping under torque: When the spur gear drive loses tooth profile integrity, the transmission may momentarily lose power transfer, causing erratic vehicle movement.
- Metal particles in transmission fluid: Advanced wear of the 4644.163.001 gear drive generates fine metallic debris, often visible during oil changes or filter inspections.
- Vibration at specific RPM ranges: A failing spur gear drive creates harmonic imbalance, leading to noticeable chassis vibration that worsens with transmission temperature increase.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 4644.163.001 |
| Gear Type | Spur Gear Drive |
| Material | Case-hardened alloy steel (20MnCr5) |
| Weight | 2.85 kg (6.28 lbs) |
| Outside Diameter | 128 mm |
| Tooth Count | 24 teeth |
| Module | 4.5 mm |
| OEM Reference | ZF 4644.163.001 |
| Surface Hardness | 58-62 HRC |
Compatibility
This spur gear drive is primarily designed for the ZF WG 181 Series transmission. Based on its gear geometry and mounting configuration, the 4644.163.001 is also compatible with the WG 180, WG 200, and WG 210 series transmissions that share the same modular gear train architecture. The part integrates with the THREADED BUSH for precise axial positioning and is secured by the TYPE PLATE for identification. Always verify your transmission model’s serial number before ordering.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4644101047 | TRANSMISSION HOUSING | Encloses and supports gear train assembly |
| 4644301380 | HOUSING | Secondary casing for bearing and shaft alignment |
| 4644301189 | THREADED BUSH | Provides threaded mounting point for gear retention |
| 0730365067 | TYPE PLATE | Identification label for transmission model |
| 0631311009 | GROOVED STUD | Secures housing components with positive locking |
| 4644301161 | COVER PLATE | Protects internal gear cavity from debris ingress |
| 0636100621 | HEXAGON SCREW | Fastens cover plate and housing sections |
| 0631610020 | SET SCREW | Adjusts gear preload and backlash |
| 0634801098 | SEALING RING | Prevents oil leakage at housing joints |
| 4644301117 | FIXING PLATE | Locks gear drive in axial position |
ZF 4644.163.001 SPUR GEAR DRIVE – Gear RFQ Support
Use ZF 4644.163.001 SPUR GEAR DRIVE as the reference when requesting gear support. Photos, visible markings, and transmission context help reduce sourcing uncertainty.
Part-Number Summary
Use ZF number 4644.163.001 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: SPUR GEAR DRIVE
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 4644.163.001 |
|---|---|
| Normalized SKU | 4644163001 |
| Part name | SPUR GEAR DRIVE |
| Product category | gear |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
Related Parts
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- ZF 4642.353.026 SPUR GEAR
- ZF 4143.142.013 GEAR SHIFT SENSOR
- ZF 4143.142.022 GEAR SHIFT SENSOR
