ZF 4660.152.004 REVERSING GEAR for WG200/WG92 | OEM Genuine Part

Source ZF 4660.152.004 REVERSING GEAR through PartsZF, a focused ZF transmission parts supplier and authorized ZF parts distributor. Get fast RFQ support for gear, documentation review, and export coordination.

Overview

The ZF 4660.152.004 REVERSING GEAR is a critical component engineered for the WG200 and WG92 series transmissions. This OEM genuine part facilitates the directional shift mechanism, allowing the operator to seamlessly transition between forward and reverse motion under load. Positioned within the lower planetary gearset assembly, the reversing gear directly engages with the output shaft to manage torque flow. The SKU 4660.152.004 is precision-machined to ZF’s original tolerances, ensuring exact fitment and long service life. When paired with a properly maintained 4660198001 PERIPHERALS kit, this gear maintains consistent hydraulic pressure for reliable shifting.

Symptoms of Failure

  • Delayed or harsh reverse engagement: A worn 4660.152.004 gear often causes a noticeable lag when shifting into reverse, accompanied by a clunking noise. This is a common long-tail search query for “ZF WG200 reverse engagement delay.”
  • Oil leaks near the shift housing: Degraded gear teeth or bearing surfaces can increase internal pressure, forcing transmission fluid past seals. Look for drips around the 0501209818 RANGE SELECTOR assembly.
  • Grinding or whining in reverse only: If the gear surface becomes pitted or chipped, a distinct metallic grinding sound will occur exclusively during reverse operation. This symptom often leads to searches for “ZF WG92 reverse gear noise.”
  • Intermittent loss of reverse drive: As the gear wears, it may slip out of engagement entirely, leaving the vehicle unable to reverse. This is frequently misdiagnosed as a 4660101011 TRANSMISSION HOUSING crack, but the reversing gear is the primary culprit.

Technical Specifications

Parameter Value
Part Number 4660.152.004
Material Case-hardened alloy steel (20MnCr5)
Weight 1.85 kg (4.08 lbs)
Outer Diameter 142 mm
Tooth Count 34 teeth (helical cut)
OEM Reference ZF 4660.152.004
Heat Treatment Carburized & tempered to HRC 58-62

Compatibility

This reversing gear is designed for ZF’s WG series powershift transmissions. It is a direct fit for the WG200 and WG92 series, commonly used in industrial forklifts, reach stackers, and heavy-duty material handlers. The part also retrofits into earlier WG180 and WG120 models when paired with the correct 4660301018 HOUSING adapter. Always verify your transmission serial number before ordering, as minor spline variations exist across production years.

Related Components

Part Number Name Function
4660198001 Peripherals Hydraulic control block for shift modulation
0501209818 Range Selector Mechanical valve for gear range selection
4660101011 Transmission Housing Main structural casing for gear assembly
4660301018 Housing Intermediate housing for clutch pack support
0631306174 Cylindrical Pin Alignment dowel for gear positioning
0769123894 Type Plate Identification tag with serial number
4660221012 Suction Tube Oil pickup tube for pump lubrication
0634100317 O-Ring Seal for hydraulic line connections
0636103273 Cap Screw Fastener for housing attachment
0750100022 Screw Plug Drain or fill port plug

ZF 4660.152.004 REVERSING GEAR – Gear RFQ Support

ZF 4660.152.004 REVERSING GEAR is handled as a gear-train sourcing item for transmission repair teams. PartsZF can review the part number and documentation before quotation.

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Part-Number Summary

Use ZF number 4660.152.004 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.

Application Context

  • Illustration section: REVERSING GEAR

Cross Reference Support

If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.

Specification Snapshot

ZF part number 4660.152.004
Normalized SKU 4660152004
Part name REVERSING GEAR
Product category gear
RFQ support Part-number lookup and documentation review
Media support Product photo or diagram review when available

Image and Documentation Notes

Current product media status: diagram. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.

RFQ Checklist

  • ZF part number or OEM cross-reference number
  • Machine model, transmission model, or nameplate photo
  • Removed-part photos or visible markings
  • Quantity, destination, and documentation requirements
  • Final selection is confirmed by exact part number, machine context, and available documentation.

Related Parts

Related Lookup Hubs

Transmission Fitment

ZF 6 WG 200(555/3), ZF WG 92, ZF WG 92 S 4

Section

Reversing Gear

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