Overview
The ZF 4699.302.246 SPUR GEAR is a precision-machined OEM genuine component engineered for the WG100, WG130, and WG131 transmission series. This gear is responsible for transferring torque between parallel shafts within the countershaft assembly, directly influencing gear mesh stability and overall drivetrain efficiency. As a critical element in the power flow path, the SKU 4699.302.246 ensures correct tooth engagement and load distribution, reducing vibration and noise during operation. It is typically housed within the main transmission casing, adjacent to the 4699101086 HOUSING and the 4699301223 HOUSING, which provide structural support and alignment for the gear train.
Symptoms of Failure
- Whining or howling noise during acceleration: Worn tooth profiles on the spur gear create irregular contact patterns, producing a distinct high-pitched sound that intensifies under load.
- Metal particles in transmission oil: Pitting or spalling on the gear teeth sheds metallic debris into the lubricant, often detected during routine oil changes or when inspecting the 0636302022 SCREW PLUG for contamination.
- Intermittent gear slipping or jumping: Excessive backlash from a worn 4699.302.246 spur gear causes momentary loss of torque transfer, particularly when shifting between higher gears.
- Vibration through the shift lever or chassis: Uneven wear on the gear teeth induces cyclical vibration, which can be felt during steady-state cruising and may worsen over time.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number (SKU) | 4699.302.246 |
| Gear Type | Spur Gear (Straight-Cut) |
| Material | Case-Hardened Alloy Steel (20MnCr5 Equivalent) |
| Module | 4.5 mm (Estimated) |
| Number of Teeth | 28 (Estimated) |
| Outside Diameter | 135 mm (Estimated) |
| Face Width | 32 mm (Estimated) |
| Weight | 1.85 kg (Estimated) |
| OEM Reference | ZF 4699.302.246 |
| Hardness | 58–62 HRC (Case Depth 0.8–1.2 mm) |
Compatibility
This spur gear is specifically designed for the ZF WG100, WG130, and WG131 mechanical transmissions. These models are commonly found in medium-duty commercial vehicles, agricultural tractors, and industrial material handling equipment. While the gear is not directly interchangeable with the WG180 or WG200 series due to different shaft center distances and tooth counts, it may share the same pitch diameter with select variants in the WG150 family. Always verify the spline count and bore diameter against your existing gear before installation. The 0501319149 SCREW PLUG is often replaced simultaneously to ensure proper sealing of the lubrication galleries adjacent to this gear.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4699101086 | HOUSING | Encloses and aligns the spur gear assembly |
| 4699301223 | HOUSING | Secondary casing for countershaft support |
| 0636302022 | SCREW PLUG | Seals oil passages near the gear cluster |
| 0501319149 | SCREW PLUG | Drain or fill plug for gear lubrication |
| 0634801038 | SEALING RING | Prevents oil leaks at housing joints |
| 0730365801 | TYPE PLATE | Identification tag for transmission model |
| 0501323165 | SHAFT SEAL | Retains oil around the gear shaft |
| 4699301222 | COVER | Protects the gear cavity from debris |
| 0634303996 | O-RING | Provides static seal between components |
| 0630513060 | SNAP RING | Secures the gear axially on its shaft |
ZF 4699.302.246 SPUR GEAR – Gear RFQ Support
ZF 4699.302.246 SPUR GEAR is handled as a gear-train sourcing item for transmission repair teams. PartsZF can review the part number and documentation before quotation.
Part-Number Summary
Use ZF number 4699.302.246 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: INPUT
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 4699.302.246 |
|---|---|
| Normalized SKU | 4699302246 |
| Part name | SPUR GEAR |
| Product category | gear |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
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- ZF 4143.142.022 GEAR SHIFT SENSOR
