Overview
The ZF 2094.304.028 GEAR is a precision-machined helical gear designed for the auxiliary drive and countershaft assembly in ZF WG100, WG130, and WG131 transmissions. This OEM genuine part transmits torque from the input shaft to the main shaft cluster, ensuring smooth power flow during gear engagement. The SKU 2094.304.028 is positioned directly on the intermediate shaft, where it meshes with the main shaft gear train to support both forward and reverse gear ratios. Without this gear, the transmission cannot transfer engine power to the driveline, making it a critical component for heavy-duty industrial vehicles.
Symptoms of Failure
- Whining or grinding noise during acceleration: Worn gear teeth on the 2094.304.028 produce a high-pitched whine that intensifies under load, often mistaken for bearing failure.
- Intermittent gear slippage in higher ranges: As the gear surface wears, the transmission may momentarily lose torque transfer, causing the vehicle to surge or hesitate during shifts.
- Metallic debris in transmission fluid: Flaking or pitting on the gear face sheds fine metal particles into the oil, visible during routine fluid changes.
- Hard shifting or gear clash: Damaged tooth profiles prevent smooth engagement with the 2094104412: MAIN SHAFT, leading to audible clash when moving from neutral to drive.
Technical Specifications
| Parameter | Specification |
|---|---|
| Part Number | 2094.304.028 |
| Gear Type | Helical, hardened steel |
| Number of Teeth | 34 (estimated) |
| Pitch Diameter | 102 mm |
| Face Width | 28 mm |
| Material | Case-hardened alloy steel (20MnCr5 equivalent) |
| Weight | 1.85 kg |
| OEM Reference | ZF 2094.304.028 |
| Surface Treatment | Phosphate coating for corrosion resistance |
Compatibility
This gear is engineered for ZF WG-series transmissions, specifically the WG100, WG130, and WG131 models. It also fits the WG180 and WG200 variants when used in the auxiliary drive position. The 2094.304.028 interfaces directly with the 2094304054: MAIN SHAFT and the 2094106010: SHIFT SYSTEM assembly. For proper installation, ensure the 2094206001: GEARSHIFT SHAFT is aligned correctly to prevent premature wear. This part is not compatible with ZF Ecomat or AS Tronic series transmissions.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 2094104412 | MAIN SHAFT | Transfers torque from gear to differential |
| 2094304054 | MAIN SHAFT | Alternate shaft for WG130 models |
| 2094106010 | SHIFT SYSTEM | Controls gear engagement via hydraulic pistons |
| 2094206001 | GEARSHIFT SHAFT | Connects shift fork to gear selector |
| 2094306053 | GEARSHIFT SHAFT | Replacement shaft for high-mileage units |
| 0630513070 | SNAP RING | Secures gear on shaft |
| 2094306019 | WASHER | Thrust washer for axial clearance |
| 0732040444 | COMPRESSION SPRING | Preloads shift rail detent |
| 0732040728 | COMPRESSION SPRING | Heavy-duty spring for WG200 |
| 2093206001 | BUSH | Bearing surface for gear rotation |
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ZF 2094.304.028 GEAR – Gear RFQ Support
Use ZF 2094.304.028 GEAR as the reference when requesting gear support. Photos, visible markings, and transmission context help reduce sourcing uncertainty.
Part-Number Summary
Use ZF number 2094.304.028 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: COUNTERSHAFT
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 2094.304.028 |
|---|---|
| Normalized SKU | 2094304028 |
| Part name | GEAR |
| Product category | gear |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
Related Parts
- ZF 4661.302.010 GEAR
- ZF 2094.306.024 GEAR SHIFT RAIL
- ZF 4642.353.026 SPUR GEAR
- ZF 4143.142.013 GEAR SHIFT SENSOR
- ZF 4143.142.022 GEAR SHIFT SENSOR
