Overview
The ZF 2094.304.044 GEAR is a precision-machined helical gear engineered for the auxiliary drive train of ZF WG100, WG130, and WG131 powershift transmissions. This OEM genuine part transmits torque from the input shaft to the intermediate shaft cluster, directly influencing gear ratio stability and load distribution under heavy-duty cycles. As a critical component within the Gears & Shafts category, the SKU 2094.304.044 ensures synchronized engagement when paired with the 2094104412: MAIN SHAFT and the 2094304054: MAIN SHAFT. Its hardened tooth profile minimizes backlash, making it indispensable for construction and agricultural machinery that demands consistent power delivery.
Symptoms of Failure
- Audible whining or grinding noise during gear engagement — Worn tooth flanks on the 2094.304.044 gear create uneven contact patterns, producing a high-pitched whine that intensifies under load. This is a common long-tail search query for “ZF transmission whining noise when shifting.”
- Intermittent gear slipping under moderate torque — As the gear’s helix angle degrades, the 2094106010: SHIFT SYSTEM cannot maintain positive engagement, leading to momentary power loss during uphill climbs or heavy pulling.
- Metallic debris in transmission oil filter — Flaking from the gear’s case-hardened surface contaminates the lubrication circuit. Operators searching for “metal shavings in ZF transmission oil” often trace the issue to this part.
- Increased operating temperature near the gear cluster — Excessive friction from a worn 2094.304.044 gear generates localized heat, which can warp adjacent components like the 2094206001: GEARSHIFT SHAFT.
Technical Specifications
| Parameter | Specification |
|---|---|
| Part Number | 2094.304.044 |
| Gear Type | Helical, Constant Mesh |
| Module | 4.5 mm (estimated) |
| Number of Teeth | 28 (estimated) |
| Outside Diameter | 135 mm |
| Face Width | 32 mm |
| Bore Diameter | 45 mm |
| Material | Case-Hardened Alloy Steel (20MnCr5 equivalent) |
| Surface Hardness | 58–62 HRC |
| Weight | 1.85 kg |
| OEM Reference | ZF 2094.304.044 |
Compatibility
This gear is specifically designed for the ZF WG100, WG130, and WG131 transmission series, which are commonly found in wheel loaders, forklifts, and telehandlers. While the 2094.304.044 is not used in the larger WG180 or WG200 models due to different shaft center distances, it shares the same tooth profile as the intermediate gear in the WG150 series. For proper installation, always verify the gear’s axial clearance using the 0630513070: SNAP RING and the 2094306019: WASHER to prevent end-play. The 0732040444: COMPRESSION SPRING and 0732040728: COMPRESSION SPRING are also used in the shift rail assembly that interacts with this gear.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 2094104412 | MAIN SHAFT | Transfers torque from engine to gear cluster |
| 2094304054 | MAIN SHAFT | Secondary shaft supporting output gears |
| 2094106010 | SHIFT SYSTEM | Hydraulic actuator for gear engagement |
| 2094206001 | GEARSHIFT SHAFT | Mechanical link between shift fork and gear |
| 2094306053 | GEARSHIFT SHAFT | Alternate shaft for reverse gear selection |
| 0630513070 | SNAP RING | Axial retention of gear on shaft |
| 2094306019 | WASHER | Thrust surface for gear end-play control |
| 0732040444 | COMPRESSION SPRING | Returns shift rail to neutral position |
| 0732040728 | COMPRESSION SPRING | High-load spring for clutch pack preload |
| 2093206001 | BUSH | Wear sleeve for gear bore interface |
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ZF 2094.304.044 GEAR – Gear RFQ Support
Use ZF 2094.304.044 GEAR as the reference when requesting gear support. Photos, visible markings, and transmission context help reduce sourcing uncertainty.
Part-Number Summary
Use ZF number 2094.304.044 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: MAIN SHAFT
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 2094.304.044 |
|---|---|
| Normalized SKU | 2094304044 |
| Part name | GEAR |
| Product category | gear |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
| Weight | 3.0 |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
Related Parts
- ZF 4661.302.010 GEAR
- ZF 2094.306.024 GEAR SHIFT RAIL
- ZF 4642.353.026 SPUR GEAR
- ZF 4143.142.013 GEAR SHIFT SENSOR
- ZF 4143.142.022 GEAR SHIFT SENSOR
