Overview
The ZF 2094.304.050 GEAR is a precision-machined helical gear designed for the auxiliary drive train within the WG100, WG130, and WG131 transmission series. This OEM genuine component transfers torque from the input shaft to the countershaft assembly, directly influencing gear ratio stability and load distribution. As a critical element in the power flow path, the 2094.304.050 gear ensures smooth engagement under high-torque conditions. It is frequently replaced alongside the 2094101017: TRANSMISSION HOUSING and the 2094301069: HOUSING, as these components share the same lubrication and alignment tolerances.
Symptoms of Failure
- Whining or howling noise during acceleration: Worn gear teeth produce a distinct high-pitched sound, especially under load, indicating surface fatigue or pitting on the 2094.304.050 gear.
- Intermittent gear slippage in lower ranges: A failing gear can cause momentary loss of torque transfer, leading to hesitation or “jumping” out of engagement in WG100/WG130 units.
- Metallic debris in transmission fluid: Flaking or chipped teeth shed ferrous particles into the oil, often visible during drain intervals. This symptom frequently requires simultaneous inspection of the 2094298054: HOUSING for contamination.
- Hard shifting or gear clash: Excessive backlash from a worn gear disrupts synchronizer timing, causing grinding when moving between ratios.
Technical Specifications
| Parameter | Specification |
|---|---|
| Part Number | 2094.304.050 |
| Material | Case-hardened alloy steel (20MnCr5 equivalent) |
| Tooth Count | 50 (estimated helical) |
| Module | 3.0 mm |
| Outside Diameter | 156 mm |
| Bore Diameter | 35 mm |
| Face Width | 28 mm |
| Weight | 1.45 kg |
| OEM Reference | ZF 2094.304.050 |
| Surface Hardness | 58-62 HRC |
Compatibility
This gear is engineered for the ZF WG100, WG130, and WG131 series transmissions. It is also compatible with the WG180 and WG200 models when used in the auxiliary drive position, provided the housing assembly matches. The 2094.304.050 gear interfaces directly with the 0636302008: SCREW PLUG for oil retention and requires proper sealing via the 0634801165: SEALING RING to prevent contamination. Always verify shaft alignment with the 0750111371: SHAFT SEAL during installation.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 2094101017 | TRANSMISSION HOUSING | Encloses gear train and supports bearing bores |
| 2094301069 | HOUSING | Intermediate casing for auxiliary gear cluster |
| 2094298054 | HOUSING | Rear housing section for output shaft support |
| 0636302008 | SCREW PLUG | Seals oil fill/drain port in housing |
| 0634801165 | SEALING RING | Prevents oil leakage at plug interface |
| 0635460022 | BALL | Check valve ball for pressure relief |
| 2094301071 | COVER | Access cover for gear inspection |
| 2094301030 | GASKET | Seals cover-to-housing joint |
| 0750111371 | SHAFT SEAL | Dynamic seal at gear shaft exit |
| 0634303085 | O-RING | Static seal for housing split line |
ZF 2094.304.050 GEAR – Gear RFQ Support
ZF 2094.304.050 GEAR is handled as a gear-train sourcing item for transmission repair teams. PartsZF can review the part number and documentation before quotation.
Part-Number Summary
Use ZF number 2094.304.050 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: FRONT WH.DRIVE
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 2094.304.050 |
|---|---|
| Normalized SKU | 2094304050 |
| Part name | GEAR |
| Product category | gear |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
Related Parts
- ZF 4661.302.010 GEAR
- ZF 2094.306.024 GEAR SHIFT RAIL
- ZF 4642.353.026 SPUR GEAR
- ZF 4143.142.013 GEAR SHIFT SENSOR
- ZF 4143.142.022 GEAR SHIFT SENSOR
