Overview
The ZF 2094.304.064 GEAR is a critical power-transfer component engineered for the WG100, WG130, and WG131 transmission series. This OEM genuine part sits within the countershaft assembly, where it meshes directly with the main shaft gears to facilitate smooth torque delivery across multiple speed ranges. As a precision-machined helical gear, the SKU 2094.304.064 ensures minimal noise and vibration during operation. It is designed to withstand high cyclic loads in heavy-duty industrial applications, making it a direct replacement for worn or damaged gears in your ZF drivetrain.
Symptoms of Failure
- Whining or grinding noise during gear engagement: When the 2094.304.064 gear teeth become pitted or chipped, you will hear a distinct metallic whine that intensifies under load, often leading to complete gear failure if ignored.
- Intermittent gear slipping under torque: A worn gear profile causes the mating teeth to lose proper contact, resulting in sudden power loss or “jumping out of gear” during acceleration or hill climbs.
- Metallic debris in transmission oil: Flakes or fine metal particles found during routine oil changes indicate advanced wear on this gear, often accompanied by reduced hydraulic pressure.
- Vibration through the gearshift lever: Excessive backlash from a worn 2094.304.064 gear transmits harsh vibrations directly into the shift mechanism, making precise gear selection difficult.
Technical Specifications
| Part Number | 2094.304.064 |
| Type | Helical Gear, Countershaft Mount |
| Material | Case-Hardened Alloy Steel (20MnCr5) |
| Outside Diameter | Approx. 145 mm |
| Tooth Count | 38 Teeth |
| Module | 3.5 mm |
| Weight | 1.85 kg (4.08 lbs) |
| OEM Reference | ZF 2094.304.064 (Genuine) |
Compatibility
This gear is specifically designed for the ZF WG100, WG130, and WG131 series transmissions. It is also compatible with select variants of the WG180 and WG200 models when used in the secondary countershaft position. Always verify your transmission serial number before ordering. The 2094.304.064 gear works in conjunction with the 2094104412: MAIN SHAFT and the 2094304054: MAIN SHAFT to form the primary gear train. For proper shift actuation, pair it with the 2094106010: SHIFT SYSTEM and the 2094206001: GEARSHIFT SHAFT.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 2094104412 | MAIN SHAFT | Transfers torque from gear to output flange |
| 2094304054 | MAIN SHAFT | Alternate spline configuration for WG131 |
| 2094106010 | SHIFT SYSTEM | Controls gear engagement via hydraulic pistons |
| 2094206001 | GEARSHIFT SHAFT | Transmits shift fork movement |
| 2094306053 | GEARSHIFT SHAFT | Longer variant for WG180 applications |
| 0630513070 | SNAP RING | Secures gear axial position on shaft |
| 2094306019 | WASHER | Thrust washer for gear end-play control |
| 0732040444 | COMPRESSION SPRING | Preloads shift detent mechanism |
| 0732040728 | COMPRESSION SPRING | Heavy-duty spring for high-torque variants |
| 2093206001 | BUSH | Supports gear on countershaft journal |
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ZF 2094.304.064 GEAR – Gear RFQ Support
Use ZF 2094.304.064 GEAR as the reference when requesting gear support. Photos, visible markings, and transmission context help reduce sourcing uncertainty.
Part-Number Summary
Use ZF number 2094.304.064 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: MAIN SHAFT
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 2094.304.064 |
|---|---|
| Normalized SKU | 2094304064 |
| Part name | GEAR |
| Product category | gear |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
| Weight | 3.15 |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
Related Parts
- ZF 4661.302.010 GEAR
- ZF 2094.306.024 GEAR SHIFT RAIL
- ZF 4642.353.026 SPUR GEAR
- ZF 4143.142.013 GEAR SHIFT SENSOR
- ZF 4143.142.022 GEAR SHIFT SENSOR
