Overview
The ZF 2095.346.048 GEAR is a precision-machined helical gear designed for the countershaft assembly within ZF’s WG100, WG130, and WG131 heavy-duty transmissions. This OEM genuine component, identified by SKU 2095.346.048, directly transfers torque from the input shaft to the intermediate shaft, enabling smooth power flow during gear engagement. It sits in the lower gear train cluster and meshes with the corresponding output gear set. For optimal differential performance, this gear works in concert with the 5838109007: DIFFERENTIAL to manage load distribution across the axle.
Symptoms of Failure
When the 2095.346.048 GEAR wears out, operators often notice distinct operational issues. Look for these specific failure indicators:
- Whining or howling noise during acceleration: A high-pitched metallic sound from the transmission housing, particularly in 3rd and 4th gears, indicates tooth surface pitting or spalling.
- Gear slipping under load: The transmission may momentarily lose torque delivery when climbing grades or hauling heavy loads, caused by worn tooth profiles failing to maintain proper mesh.
- Metal particles in transmission oil: Fine metallic debris on the drain plug magnet or in the oil filter signals advanced gear wear, often accompanied by a burnt smell from degraded lubricant.
- Hard shifting or gear clash: Difficulty engaging gears or a grinding sensation during shifts points to damaged gear teeth that prevent smooth synchronization.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 2095.346.048 |
| Type | Helical Gear (Countershaft) |
| Material | Case-hardened alloy steel (20MnCr5) |
| Outside Diameter | 148.5 mm |
| Face Width | 42.0 mm |
| Bore Diameter | 35.0 mm |
| Number of Teeth | 39 |
| Weight | 2.85 kg |
| OEM Reference | ZF 2095.346.048 |
Compatibility
This gear is engineered specifically for ZF’s WG-series manual transmissions. It is a direct fit for the WG100, WG130, and WG131 models. It also serves as a replacement in the WG180 and WG200 variants when used in the countershaft position, though verification of tooth count and shaft spline is recommended. The gear interfaces with the 0750117075: TAPER ROLLER BEARING for shaft support and the 2095209019: DIFFERENTIAL for final drive integration. A 0631329086: SPRING PIN secures the gear to the shaft, preventing axial movement during operation.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 5838109007 | DIFFERENTIAL | Distributes torque to axle shafts |
| 0750117075 | TAPER ROLLER BEARING | Supports gear shaft radial loads |
| 2095209019 | DIFFERENTIAL | Secondary differential for dual-axle setups |
| 0631329086 | SPRING PIN | Locks gear to shaft spline |
| 5838300817 | THRUST WASHER | Controls axial gear play |
| 5838300682 | DIFFERENTIAL AXLE | Carries differential side gears |
| 5838300811 | THRUST WASHER | Reduces friction on gear faces |
| 5841302064 | THRUST WASHER | Spacer for differential assembly |
| 5838300137 | OUTER CLUTCH DISK | Friction surface for clutch pack |
| 5838300138 | INNER CLUTCH DISK | Steel separator for clutch pack |
ZF 2095.346.048 GEAR – Gear RFQ Support
ZF 2095.346.048 GEAR is handled as a gear-train sourcing item for transmission repair teams. PartsZF can review the part number and documentation before quotation.
Part-Number Summary
Use ZF number 2095.346.048 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: FRONT WH.DRIVE
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 2095.346.048 |
|---|---|
| Normalized SKU | 2095346048 |
| Part name | GEAR |
| Product category | gear |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
Related Parts
- ZF 4661.302.010 GEAR
- ZF 2094.306.024 GEAR SHIFT RAIL
- ZF 4642.353.026 SPUR GEAR
- ZF 4143.142.013 GEAR SHIFT SENSOR
- ZF 4143.142.022 GEAR SHIFT SENSOR
