Overview
The ZF 4108.303.389 SUN GEAR is a critical power-transfer component located within the planetary gearset of the WG100, WG130, and WG131 transmissions. As the central driving gear in the planetary assembly, it meshes directly with the planet gears to transmit torque from the input shaft to the output. This OEM genuine part, identified by SKU 4108.303.389, ensures precise tooth geometry and metallurgical integrity, which are essential for maintaining the high load capacity and smooth shifting characteristics of ZF’s heavy-duty powershift transmissions. The sun gear operates in close conjunction with the 4108302099: PLANET CARRIER and the 4108102042: INPUT shaft, forming the core of the gear reduction unit.
Symptoms of Failure
When the 4108.303.389 sun gear begins to wear, operators will notice distinct performance degradation. Look for these specific failure indicators:
- Transmission gear slipping under load: Worn or chipped sun gear teeth lose engagement with the planet gears, causing the transmission to momentarily lose power during acceleration or climbing.
- Metallic grinding or whining noise from the gearbox: Pitting or spalling on the sun gear’s tooth flanks generates a distinct high-pitched whine that increases with engine RPM.
- Contaminated transmission fluid with metallic debris: Flakes of hardened steel in the oil filter or drain plug indicate advanced sun gear wear, often accompanied by damage to the 4108301304: BEARING COVER.
- Erratic shifting or delayed engagement: Excessive backlash from a worn sun gear disrupts the timing of clutch packs, leading to harsh or delayed gear changes.
Technical Specifications
| Parameter | Specification |
|---|---|
| Part Number | 4108.303.389 |
| Material | Case-hardened alloy steel (20MnCr5 equivalent) |
| Outside Diameter | 98.5 mm (3.88 in) |
| Inner Bore Diameter | 45.0 mm (1.77 in) |
| Tooth Count | 27 teeth (helical cut) |
| Weight | 1.85 kg (4.08 lbs) |
| Surface Hardness | 58-62 HRC |
| OEM Reference | ZF 4108.303.389 |
Compatibility
This genuine ZF sun gear is specifically engineered for the following transmission models: WG100, WG130, and WG131. It is also compatible with select variants of the WG180 and WG200 series that utilize the same planetary gearset architecture. Always verify the existing gear tooth profile and spline count before installation. When replacing this component, it is strongly recommended to also inspect the 4108101112: HOUSING and the 4108201177: HOUSING for wear, as debris from a failing sun gear often damages these mating surfaces. Additionally, replace the 0636302056: SCREW PLUG during service to ensure a proper seal.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4108101112 | HOUSING | Encloses the planetary gearset and supports shaft alignment |
| 4108201177 | HOUSING | Rear housing section for the output shaft assembly |
| 0636302056 | SCREW PLUG | Seals oil passages and prevents pressure loss |
| 4108301304 | BEARING COVER | Retains the sun gear thrust bearing in position |
| 4108306173 | GASKET | Provides oil-tight seal between housing sections |
| 0750110040 | SHAFT SEAL | Prevents fluid leakage at the input shaft |
| 4108102042 | INPUT | Transfers engine torque to the sun gear |
| 4108302099 | PLANET CARRIER | Holds planet gears that mesh with the sun gear |
| 4108302007 | BEARINGSHEET | Thrust washer for axial load management |
| 0635332196 | BALL BEARING | Supports rotating shaft within the housing |
ZF 4108.303.389 SUN GEAR – Gear RFQ Support
ZF 4108.303.389 SUN GEAR is handled as a gear-train sourcing item for transmission repair teams. PartsZF can review the part number and documentation before quotation.
Part-Number Summary
Use ZF number 4108.303.389 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: INPUT
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 4108.303.389 |
|---|---|
| Normalized SKU | 4108303389 |
| Part name | SUN GEAR |
| Product category | gear |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
| Weight | 1.9 |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
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- ZF 4143.142.022 GEAR SHIFT SENSOR
