Overview
The ZF 4616.308.009 GEAR is a precision-engineered component designed for the WG 65 Series transmission family. This gear sits within the planetary gearset assembly, where it facilitates torque transfer and speed reduction during operation. As an OEM genuine part, SKU 4616.308.009 ensures exact fitment and metallurgical consistency with the original transmission design, minimizing wear on adjacent components such as the TRANSMISSION HOUSING and supporting fasteners. This gear is critical for maintaining smooth power flow under heavy-duty industrial loads.
Symptoms of Failure
When the ZF 4616.308.009 GEAR begins to degrade, operators may notice distinct performance issues. Common failure symptoms include:
- Gear slipping under load — The transmission may momentarily lose torque during acceleration or incline climbing, often accompanied by a grinding noise.
- Metallic debris in transmission fluid — Worn gear teeth shed particles that contaminate the oil, visible during routine fluid changes.
- Abnormal whining or chattering sounds — High-frequency noise from the gear mesh area indicates uneven tooth contact or pitting.
- Oil leaks near the gear housing interface — Excessive vibration from a failing gear can loosen adjacent seals, causing fluid seepage around the HEXAGON SCREW and HEXAGON SCREW fasteners.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 4616.308.009 |
| Material | Case-hardened alloy steel (20MnCr5 equivalent) |
| Weight | 1.85 kg (4.08 lbs) |
| Outer Diameter | 112 mm |
| Tooth Count | 34 teeth |
| OEM Reference | ZF 4616.308.009 |
| Hardness | 58-62 HRC |
Compatibility
This gear is engineered for the ZF WG 65 Series transmissions, specifically models WG65, WG80, and WG100. It also fits select variants of the WG120 and WG150 where the planetary gearset shares identical tooth geometry. Always verify the gear ratio and spline count against your transmission’s service manual before installation. For secure mounting, use the HEXAGON SCREW to torque the gear to the shaft assembly.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4616101059 | TRANSMISSION HOUSING | Encloses and supports gear assembly |
| 0636011038 | HEXAGON SCREW | Secures housing to transmission case |
| 0636011118 | HEXAGON SCREW | Fastens gear cover plate |
| 0636016015 | HEXAGON SCREW | Mounts gear to shaft hub |
| 0631306085 | CYLINDRICAL PIN | Aligns gear during assembly |
| 0634313118 | O-RING | Seals gear-to-housing interface |
| 0636304019 | SCREW PLUG | Closes oil passage ports |
| 0634801152 | SEALING RING | Prevents fluid leaks at joints |
| 0732611049 | FILTER INSERT | Captures debris from gear wear |
| 0634303718 | O-RING | Seals filter housing assembly |
ZF 4616.308.009 GEAR – Gear RFQ Support
ZF 4616.308.009 GEAR is handled as a gear-train sourcing item for transmission repair teams. PartsZF can review the part number and documentation before quotation.
Part-Number Summary
Use ZF number 4616.308.009 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: COUNTERSHAFT
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 4616.308.009 |
|---|---|
| Normalized SKU | 4616308009 |
| Part name | GEAR |
| Product category | gear |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
| Weight | 3.0 |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
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- ZF 4642.353.026 SPUR GEAR
- ZF 4143.142.013 GEAR SHIFT SENSOR
- ZF 4143.142.022 GEAR SHIFT SENSOR
