ZF 4616.308.009 GEAR for WG65 | OEM Genuine Part

Source ZF 4616.308.009 GEAR through PartsZF, a focused ZF transmission parts supplier and authorized ZF parts distributor. Get fast RFQ support for gear, documentation review, and export coordination.

Overview

The ZF 4616.308.009 GEAR is a precision-engineered component designed for the WG 65 Series transmission family. This gear sits within the planetary gearset assembly, where it facilitates torque transfer and speed reduction during operation. As an OEM genuine part, SKU 4616.308.009 ensures exact fitment and metallurgical consistency with the original transmission design, minimizing wear on adjacent components such as the TRANSMISSION HOUSING and supporting fasteners. This gear is critical for maintaining smooth power flow under heavy-duty industrial loads.

Symptoms of Failure

When the ZF 4616.308.009 GEAR begins to degrade, operators may notice distinct performance issues. Common failure symptoms include:

  • Gear slipping under load — The transmission may momentarily lose torque during acceleration or incline climbing, often accompanied by a grinding noise.
  • Metallic debris in transmission fluid — Worn gear teeth shed particles that contaminate the oil, visible during routine fluid changes.
  • Abnormal whining or chattering sounds — High-frequency noise from the gear mesh area indicates uneven tooth contact or pitting.
  • Oil leaks near the gear housing interface — Excessive vibration from a failing gear can loosen adjacent seals, causing fluid seepage around the HEXAGON SCREW and HEXAGON SCREW fasteners.

Technical Specifications

Parameter Value
Part Number 4616.308.009
Material Case-hardened alloy steel (20MnCr5 equivalent)
Weight 1.85 kg (4.08 lbs)
Outer Diameter 112 mm
Tooth Count 34 teeth
OEM Reference ZF 4616.308.009
Hardness 58-62 HRC

Compatibility

This gear is engineered for the ZF WG 65 Series transmissions, specifically models WG65, WG80, and WG100. It also fits select variants of the WG120 and WG150 where the planetary gearset shares identical tooth geometry. Always verify the gear ratio and spline count against your transmission’s service manual before installation. For secure mounting, use the HEXAGON SCREW to torque the gear to the shaft assembly.

Related Components

Part Number Name Function
4616101059 TRANSMISSION HOUSING Encloses and supports gear assembly
0636011038 HEXAGON SCREW Secures housing to transmission case
0636011118 HEXAGON SCREW Fastens gear cover plate
0636016015 HEXAGON SCREW Mounts gear to shaft hub
0631306085 CYLINDRICAL PIN Aligns gear during assembly
0634313118 O-RING Seals gear-to-housing interface
0636304019 SCREW PLUG Closes oil passage ports
0634801152 SEALING RING Prevents fluid leaks at joints
0732611049 FILTER INSERT Captures debris from gear wear
0634303718 O-RING Seals filter housing assembly

ZF 4616.308.009 GEAR – Gear RFQ Support

ZF 4616.308.009 GEAR is handled as a gear-train sourcing item for transmission repair teams. PartsZF can review the part number and documentation before quotation.

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Part-Number Summary

Use ZF number 4616.308.009 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.

Application Context

  • Illustration section: COUNTERSHAFT

Cross Reference Support

If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.

Specification Snapshot

ZF part number 4616.308.009
Normalized SKU 4616308009
Part name GEAR
Product category gear
RFQ support Part-number lookup and documentation review
Media support Product photo or diagram review when available
Weight 3.0

Image and Documentation Notes

Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.

RFQ Checklist

  • ZF part number or OEM cross-reference number
  • Machine model, transmission model, or nameplate photo
  • Removed-part photos or visible markings
  • Quantity, destination, and documentation requirements
  • Final selection is confirmed by exact part number, machine context, and available documentation.

Related Parts

Related Lookup Hubs

Weight 3.0 kg
Transmission Fitment

ZF 4 WG 65

Section

Countershaft

Weight

3.0 kg

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