Overview
The ZF 4616.308.156 GEAR is a precision-machined internal component engineered specifically for the WG 65 Series transmission family. This OEM genuine part functions as a critical torque-transfer element within the planetary gearset, ensuring smooth power delivery from the input shaft to the output assembly. The SKU 4616.308.156 is designed to mesh with adjacent gears under high-load conditions, maintaining exacting tolerances to prevent premature wear. When installed alongside a compatible 4616105413: OUTPUT, this gear contributes to the overall durability and efficiency of the drivetrain.
Symptoms of Failure
- Whining or grinding noise during gear engagement: A worn 4616.308.156 gear often produces a distinct metallic whine under load, especially when accelerating or decelerating. This noise indicates tooth surface degradation or pitting.
- Intermittent gear slipping under heavy torque: As the gear teeth lose their profile, the transmission may momentarily lose power transfer, causing a slipping sensation during uphill climbs or towing operations.
- Metallic debris in transmission fluid: Flakes or fine metal particles found during oil changes are a clear sign that the 4616.308.156 gear is eroding, contaminating the hydraulic system.
- Vibration through the shift lever or chassis: Uneven tooth wear creates rotational imbalance, transmitting noticeable vibrations that worsen at higher RPMs.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 4616.308.156 |
| Material | Case-hardened alloy steel (20MnCr5 equivalent) |
| Weight | 1.85 kg (4.08 lbs) |
| Outside Diameter | 128.4 mm |
| Tooth Count | 34 |
| Module | 3.5 |
| OEM Reference | ZF 4616.308.156 |
Compatibility
This gear is a direct fit for the ZF WG 65 Series, which includes models such as the WG65, WG80, WG120, WG150, WG180, and WG200. It is also used in select WG 65 variants found in medium-duty trucks, buses, and off-highway equipment. For proper installation, this gear must be paired with a correctly torqued 0636011038: HEXAGON SCREW and aligned with the 4616203017: OUTPUT FLANGE. The 4616101117: TRANSMISSION HOUSING must be inspected for cracks or warping before reassembly to ensure correct gear mesh.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4616105413 | OUTPUT | Transfers rotational force from gearset to driveshaft |
| 4616203017 | OUTPUT FLANGE | Connects output shaft to universal joint |
| 4616101117 | TRANSMISSION HOUSING | Encloses and supports all internal components |
| 0636011038 | HEXAGON SCREW | Secures gear to shaft with precise clamping force |
| 0636016015 | HEXAGON SCREW | Fastens housing cover to main casing |
| 0631306085 | CYLINDRICAL PIN | Aligns gear and shaft during assembly |
| 0634313118 | O-RING | Seals oil passages around gear shaft |
| 0732611049 | FILTER INSERT | Removes debris from hydraulic fluid |
| 0634303718 | O-RING | Prevents fluid leaks at flange joint |
| 0636610082 | STUD | Provides threaded mounting point for accessories |
ZF 4616.308.156 GEAR – Gear RFQ Support
ZF 4616.308.156 GEAR is handled as a gear-train sourcing item for transmission repair teams. PartsZF can review the part number and documentation before quotation.
Part-Number Summary
Use ZF number 4616.308.156 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: SPLITTER BOX
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 4616.308.156 |
|---|---|
| Normalized SKU | 4616308156 |
| Part name | GEAR |
| Product category | gear |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
Related Parts
- ZF 4661.302.010 GEAR
- ZF 2094.306.024 GEAR SHIFT RAIL
- ZF 4642.353.026 SPUR GEAR
- ZF 4143.142.013 GEAR SHIFT SENSOR
- ZF 4143.142.022 GEAR SHIFT SENSOR
