Overview
The ZF 4616.323.023 SUN GEAR is a critical internal component engineered specifically for the WG 65 series transmission. This OEM genuine part functions as the central driving gear within the planetary gear set, transmitting torque from the input shaft to the planetary gears. Positioned directly within the TRANSMISSION HOUSING, the sun gear meshes with multiple planet gears to achieve the desired gear ratios. The SKU 4616.323.023 ensures precise fitment and durability under high-load conditions, making it essential for maintaining drivetrain efficiency in heavy-duty industrial applications.
Symptoms of Failure
- Gear slipping under load: Worn teeth on the sun gear cause intermittent power loss, especially during acceleration or uphill operation.
- Metallic grinding noises: A distinct whining or grinding sound from the transmission housing indicates advanced wear or pitting on the sun gear surface.
- Oil contamination with metal particles: Debris from a failing sun gear mixes with transmission fluid, visible as metallic shavings during oil changes.
- Erratic shifting behavior: Delayed or harsh gear engagement occurs when the sun gear no longer maintains consistent contact with planet gears.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 4616.323.023 |
| Material | Case-hardened alloy steel (20MnCr5) |
| Outer Diameter | 112 mm (estimated) |
| Inner Diameter | 45 mm (estimated) |
| Tooth Count | 24 teeth (estimated) |
| Weight | 1.8 kg (4.0 lbs) |
| OEM Reference | ZF 4616.323.023 |
| Heat Treatment | Carburized and tempered |
Compatibility
This sun gear is primarily designed for the ZF WG 65 series transmission. Based on its tooth profile and dimensions, it may also be compatible with the following ZF models: WG180, WG200, WG210, and WG250. Always verify fitment with your specific transmission serial number. The sun gear works in conjunction with the OUTPUT shaft and OUTPUT FLANGE to complete the power transfer path. Secure installation requires the use of a HEXAGON SCREW to fasten the assembly properly.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4616105413 | OUTPUT | Transfers torque from sun gear to driveline |
| 4616203017 | OUTPUT FLANGE | Connects output shaft to universal joint |
| 4616101117 | TRANSMISSION HOUSING | Encloses and supports gear set |
| 0636011038 | HEXAGON SCREW | Secures sun gear to shaft |
| 0636016015 | HEXAGON SCREW | Fastens output flange |
| 0631306085 | CYLINDRICAL PIN | Aligns gear components |
| 0634313118 | O-RING | Seals housing joints |
| 0732611049 | FILTER INSERT | Removes debris from oil |
| 0634303718 | O-RING | Seals output flange |
| 0636610082 | STUD | Mounts housing components |
ZF 4616.323.023 SUN GEAR – Gear RFQ Support
Use ZF 4616.323.023 SUN GEAR as the reference when requesting gear support. Photos, visible markings, and transmission context help reduce sourcing uncertainty.
Part-Number Summary
Use ZF number 4616.323.023 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: PLANETARY DRIVE
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 4616.323.023 |
|---|---|
| Normalized SKU | 4616323023 |
| Part name | SUN GEAR |
| Product category | gear |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
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- ZF 4143.142.013 GEAR SHIFT SENSOR
- ZF 4143.142.022 GEAR SHIFT SENSOR
