Overview
The ZF 4642.252.050 SPUR GEAR is a precision-machined component engineered specifically for the WG150 series transmission. This gear sits within the planetary gearset assembly, where it transmits torque from the input shaft to the output shaft through direct meshing with adjacent pinions. As an OEM genuine part, the 4642.252.050 ensures exact tooth geometry and material hardness required for reliable power flow under heavy-duty industrial loads. When installed alongside the 4642101109 TRANSMISSION HOUSING, this spur gear maintains proper shaft alignment and reduces internal friction.
Symptoms of Failure
- Whining or grinding noise during gear engagement — Worn tooth profiles on the 4642.252.050 create audible metallic sounds, especially under load, indicating surface fatigue or pitting.
- Intermittent power loss or gear slipping — As the spur gear loses tooth height, the transmission may momentarily lose torque transfer, causing erratic vehicle movement or load drop.
- Metal particles in transmission oil — Advanced wear generates fine metallic debris visible during oil changes, often accompanied by a burnt smell from increased friction.
- Vibration at specific RPM ranges — Uneven tooth wear or chipping produces harmonic vibrations that intensify as the gear rotates, signaling imminent failure.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 4642.252.050 |
| Gear Type | Spur Gear (Straight Cut) |
| Material | Case-Hardened Alloy Steel (20MnCr5 Equivalent) |
| Outside Diameter | 142.0 mm |
| Tooth Count | 38 Teeth |
| Module | 3.5 mm |
| Face Width | 28.0 mm |
| Bore Diameter | 45.0 mm |
| Weight | 1.85 kg |
| OEM Reference | ZF 4642.252.050 |
| Heat Treatment | Carburized & Tempered to 58-62 HRC |
Compatibility
This spur gear is primarily designed for the WG150 series transmission, but it also fits select variants of the WG180 and WG200 models where the planetary gearset uses identical tooth geometry. Always verify the gear ratio and shaft spline count before installation. The 4642.252.050 works in conjunction with the 4642301205 TRANSMISSION HOUSING to provide correct gear mesh clearance. For identification purposes, the 0730365125 TYPE PLATE on the transmission housing confirms the exact model variant. Secure mounting is achieved using the 0631311009 GROOVED STUD to prevent axial movement during operation.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4642101109 | TRANSMISSION HOUSING | Encloses and supports gear assembly |
| 4642301205 | TRANSMISSION HOUSING | Alternate housing variant for WG150 |
| 0730365125 | TYPE PLATE | Identifies transmission model and specs |
| 0631311009 | GROOVED STUD | Secures housing and gear alignment |
| 4642301168 | SCREEN SHEET | Filters debris from oil flow |
| 4642301169 | SCREEN SHEET | Fine mesh filter for lubrication circuit |
| 0636100621 | HEXAGON SCREW | Fastens cover plates and housings |
| 4642301186 | SCREEN SHEET | Secondary filtration element |
| 4644106300 | SHIFT SYSTEM | Controls gear selection and engagement |
| 4644306500 | COVER PLATE | Seals transmission housing access point |
ZF 4642.252.050 SPUR GEAR – Gear RFQ Support
ZF 4642.252.050 SPUR GEAR is handled as a gear-train sourcing item for transmission repair teams. PartsZF can review the part number and documentation before quotation.
Part-Number Summary
Use ZF number 4642.252.050 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: COUPLING
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 4642.252.050 |
|---|---|
| Normalized SKU | 4642252050 |
| Part name | SPUR GEAR |
| Product category | gear |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
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- ZF 4143.142.022 GEAR SHIFT SENSOR
