Overview
The ZF 4642.252.053 SPUR GEAR is a critical power transmission component engineered specifically for the WG 150 series transmission assembly. This OEM genuine part transfers rotational force between parallel shafts within the gear train, ensuring precise torque distribution and smooth operation under heavy industrial loads. The SKU 4642.252.053 sits directly within the main drive cluster, meshing with adjacent gears to maintain optimal gear ratio integrity. When installed correctly, this spur gear minimizes vibration and noise while maximizing drivetrain efficiency in demanding material handling and construction equipment applications.
Symptoms of Failure
- Whining or grinding noise during gear engagement: Worn gear teeth produce audible metallic sounds, especially under load, indicating surface fatigue or pitting on the 4642.252.053 spur gear.
- Intermittent gear slipping or loss of torque: Damaged tooth profiles cause irregular power transfer, leading to sudden drops in output speed or unexpected transmission disengagement during operation.
- Metallic debris in transmission fluid: Flaking or chipped gear teeth contaminate the oil, visible as glitter-like particles during routine fluid checks, signaling advanced wear of the spur gear.
- Increased operating temperature: Excessive friction from a degraded gear surface generates abnormal heat, often triggering thermal warnings or reducing transmission service life.
Technical Specifications
| Parameter | Specification |
|---|---|
| Part Number | 4642.252.053 |
| Gear Type | Spur Gear (Straight Cut) |
| Material | Case-Hardened Alloy Steel (20MnCr5 equivalent) |
| Module | 4.5 mm (estimated) |
| Number of Teeth | 28 (estimated) |
| Pitch Diameter | 126 mm (estimated) |
| Face Width | 35 mm (estimated) |
| Weight | 1.8 kg (4.0 lbs) |
| OEM Reference | ZF 4642.252.053 |
| Hardness | 58-62 HRC |
Compatibility
This spur gear is primarily designed for the ZF WG 150 series transmission, but its tooth geometry and shaft fitment also make it suitable for select models in the WG 180 and WG 200 families. It is commonly found in off-highway vehicles such as forklifts, telehandlers, and wheel loaders. For precise fitment, always verify the gear count and bore diameter against your transmission’s service manual. The 4642.252.053 spur gear works in conjunction with the 4642101109: TRANSMISSION HOUSING and the 4642301205: TRANSMISSION HOUSING to maintain proper alignment. Additionally, the 0730365125: TYPE PLATE provides identification data, while the 0631311009: GROOVED STUD secures the gear assembly within the housing.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4642101109 | TRANSMISSION HOUSING | Encloses and supports gear train components |
| 4642301205 | TRANSMISSION HOUSING | Alternative housing variant for WG series |
| 0730365125 | TYPE PLATE | Identifies transmission model and serial number |
| 0631311009 | GROOVED STUD | Secures housing and gear alignment |
| 4642301168 | SCREEN SHEET | Filters debris from transmission fluid |
| 4642301169 | SCREEN SHEET | Secondary fluid filtration component |
| 0636100621 | HEXAGON SCREW | Fastens housing and cover plates |
| 4642301186 | SCREEN SHEET | Fine mesh filter for oil circulation |
| 4644106300 | SHIFT SYSTEM | Controls gear engagement and selection |
| 4644306500 | COVER PLATE | Seals transmission housing access point |
ZF 4642.252.053 SPUR GEAR – Gear RFQ Support
Use ZF 4642.252.053 SPUR GEAR as the reference when requesting gear support. Photos, visible markings, and transmission context help reduce sourcing uncertainty.
Part-Number Summary
Use ZF number 4642.252.053 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: COUPLING
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 4642.252.053 |
|---|---|
| Normalized SKU | 4642252053 |
| Part name | SPUR GEAR |
| Product category | gear |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
Related Parts
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- ZF 4642.353.026 SPUR GEAR
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- ZF 4143.142.022 GEAR SHIFT SENSOR
