Overview
The ZF 4642.308.404 SPUR GEAR is a critical power transmission component engineered specifically for the WG150 series transmission. This OEM genuine part transfers rotational force between parallel shafts within the gear train, ensuring precise torque delivery and smooth operation under heavy industrial loads. As a hardened spur gear, it maintains constant mesh alignment to reduce vibration and mechanical wear. The SKU 4642.308.404 is manufactured to ZF’s exacting tolerances, making it a direct replacement for failed gears in your WG150 assembly. This gear interfaces directly with the 4642101108: TRANSMISSION HOUSING and the 4642301208: TRANSMISSION HOUSING, both of which provide the structural support necessary for proper gear alignment.
Symptoms of Failure
- Whining or grinding noise during gear engagement — Worn spur gear teeth produce a distinct high-pitched whine or metallic grinding sound, especially under load or during shifting. This indicates pitting or chipping on the tooth flanks.
- Intermittent power loss or gear slipping — As the gear teeth wear unevenly, the transmission may momentarily lose torque transfer, causing the vehicle to hesitate or slip out of gear during acceleration.
- Metallic debris in transmission fluid — Flakes or particles of hardened steel found during oil changes signal advanced gear degradation. This debris can clog the 4642301168: SCREEN SHEET or 4642301169: SCREEN SHEET, leading to further contamination.
- Excessive backlash or vibration — Increased play between meshing gears causes driveline shudder, particularly at low speeds or when reversing. This often accompanies damage to the 0631311009: GROOVED STUD that secures the gear assembly.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 4642.308.404 |
| Gear Type | Spur Gear (Straight Cut) |
| Material | Case-Hardened Alloy Steel (20MnCr5 equivalent) |
| Outside Diameter | ~120 mm (estimated) |
| Face Width | ~35 mm (estimated) |
| Bore Diameter | ~30 mm (estimated) |
| Number of Teeth | 22 (estimated) |
| Weight | ~1.8 kg (4.0 lbs) |
| OEM Reference | ZF 4642.308.404 |
| Surface Treatment | Phosphate coated for corrosion resistance |
Compatibility
This spur gear is primarily designed for the ZF WG150 series transmission. It also fits select variants of the WG180 and WG200 models where the gear train architecture is shared. The part is not compatible with older WG120 or WG130 series units without modification. For proper installation, ensure the 0730365125: TYPE PLATE on your transmission housing confirms the model designation. Additional supporting components such as the 0636100621: HEXAGON SCREW and 0630361029: SEALING CAP are often replaced concurrently to prevent fluid leaks.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4642101108 | TRANSMISSION HOUSING | Main structural casing for gear alignment |
| 4642301208 | TRANSMISSION HOUSING | Secondary housing for bearing support |
| 0730365125 | TYPE PLATE | Identification plate for model verification |
| 0631311009 | GROOVED STUD | Fastener securing gear to shaft |
| 4642301168 | SCREEN SHEET | Filter mesh for fluid contamination |
| 4642301169 | SCREEN SHEET | Secondary filter element |
| 0636100621 | HEXAGON SCREW | Bolt for housing assembly |
| 0630361029 | SEALING CAP | Cover for hydraulic ports |
| 4642306254 | ADAPTER | Interface for auxiliary pump |
| 0634303340 | O-RING | Seal preventing oil leakage |
ZF 4642.308.404 SPUR GEAR – Gear RFQ Support
Use ZF 4642.308.404 SPUR GEAR as the reference when requesting gear support. Photos, visible markings, and transmission context help reduce sourcing uncertainty.
Part-Number Summary
Use ZF number 4642.308.404 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: CLUTCH
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 4642.308.404 |
|---|---|
| Normalized SKU | 4642308404 |
| Part name | SPUR GEAR |
| Product category | gear |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
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- ZF 4642.353.026 SPUR GEAR
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- ZF 4143.142.022 GEAR SHIFT SENSOR
