Overview
The ZF 4646.304.038 RING GEAR is a critical internal component engineered for the WG250 series transmission. This OEM genuine part functions as the primary torque-transfer interface within the planetary gear set, meshing directly with the pinion gears to convert hydraulic motor power into rotational force. Positioned within the rear section of the transmission housing, the ring gear ensures smooth engagement and load distribution under high-stress conditions. The SKU 4646.304.038 is precision-machined to ZF’s exacting tolerances, making it an essential replacement for maintaining drivetrain integrity in heavy-duty industrial applications.
Symptoms of Failure
- Erratic gear engagement and slipping: A worn ring gear loses tooth profile integrity, causing intermittent power loss or delayed engagement when shifting under load.
- Metallic grinding noise from the transmission: Damaged ring gear teeth produce a distinct whining or grinding sound, especially during acceleration or deceleration in the WG250.
- Contaminated transmission fluid with metal particles: As the ring gear degrades, microscopic steel shavings accumulate in the oil, visible during routine fluid changes or as sludge in the filter.
- Reduced torque capacity and overheating: Excessive backlash from a worn ring gear forces the transmission to work harder, leading to elevated operating temperatures and premature clutch wear.
Technical Specifications
| Parameter | Specification |
|---|---|
| Part Number | 4646.304.038 |
| Material | Case-hardened alloy steel (20MnCr5 equivalent) |
| Outer Diameter | ~245 mm |
| Internal Spline Count | 38 teeth |
| Weight | 3.2 kg (7.1 lbs) |
| OEM Reference | ZF 4646.304.038 |
| Surface Hardness | 58-62 HRC |
Compatibility
This ring gear is specifically designed for the ZF WG250 series transmission, commonly used in forklifts, reach stackers, and mobile cranes. Based on the part’s tooth geometry and spline configuration, it is also compatible with the WG180, WG200, and WG240 models where the planetary carrier assembly shares identical mounting dimensions. Always verify the transmission serial number before installation. The ring gear integrates directly with the 4646101062 TRANSMISSION HOUSING and the 4646301104 HOUSING to form the main gear train enclosure. For complete assembly, it works in conjunction with the 4646301300 COVER and the 4646323018 CONNECTING PART to ensure axial retention and oil sealing.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4646101062 | TRANSMISSION HOUSING | Main structural casing for gear set |
| 4646301104 | HOUSING | Intermediate support housing for ring gear |
| 4646301300 | COVER | Seals and protects the gear cavity |
| 4646323018 | CONNECTING PART | Links ring gear to output shaft |
| 0636015304 | HEXAGON SCREW | Fastens housing components |
| 0636101828 | CAP SCREW | Secures cover to housing |
| 4646301100 | COVER SHEET | Thin protective gasket layer |
| 4646301112 | COVER SHEET | Alternate thickness gasket |
| 0730365067 | TYPE PLATE | Identification label for transmission |
| 0631311009 | GROOVED STUD | Alignment dowel for precise assembly |
ZF 4646.304.038 RING GEAR – Gear RFQ Support
ZF 4646.304.038 RING GEAR is handled as a gear-train sourcing item for transmission repair teams. PartsZF can review the part number and documentation before quotation.
Part-Number Summary
Use ZF number 4646.304.038 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: OUTPUT
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 4646.304.038 |
|---|---|
| Normalized SKU | 4646304038 |
| Part name | RING GEAR |
| Product category | gear |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
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- ZF 4143.142.022 GEAR SHIFT SENSOR
