Overview
The ZF 4646.351.149 GEAR is a precision-machined helical gear designed specifically for the WG 251 series of heavy-duty powershift transmissions. This OEM genuine part sits within the planetary gearset assembly, where it transfers torque from the input shaft to the intermediate shaft, ensuring smooth power delivery under high load conditions. The SKU 4646.351.149 is manufactured to ZF’s original tolerances, making it a direct replacement for worn or damaged gears in the WG251 drivetrain. When installed alongside a properly sealed TRANSMISSION HOUSING, this gear maintains critical alignment and reduces vibration in the gear train.
Symptoms of Failure
- Whining or grinding noise during gear engagement: A worn 4646.351.149 gear produces a high-pitched whine that intensifies under acceleration, indicating tooth surface degradation.
- Intermittent gear slipping under load: When the gear teeth lose their hardened profile, the transmission may momentarily lose torque transfer, especially when climbing grades or hauling heavy loads.
- Metallic debris in transmission fluid: Flaking or pitting on the gear surface releases fine metal particles into the oil, often visible during routine fluid changes or when inspecting the SCREEN SHEET.
- Vibration through the shift lever or chassis: Uneven wear on the gear’s helical teeth creates cyclic vibration that can be felt in the operator station, worsening as the gear continues to degrade.
Technical Specifications
| Specification | Value |
|---|---|
| Part Number | 4646.351.149 |
| Gear Type | Helical, hardened steel |
| Material | Case-hardened alloy steel (20MnCr5 equivalent) |
| Outside Diameter | ~145 mm |
| Face Width | ~32 mm |
| Weight | ~1.8 kg |
| OEM Reference | ZF 4646.351.149 |
| Hardness | 58-62 HRC (case depth 0.8-1.2 mm) |
Compatibility
This gear is engineered for the ZF WG 251 series transmission, which is commonly used in off-highway vehicles such as wheel loaders, dump trucks, and agricultural tractors. Based on its design and tooth geometry, the 4646.351.149 GEAR is also compatible with the following ZF transmission models that share the same planetary gearset architecture: WG180, WG200, WG210, and WG240. Always verify the gear count and shaft spline configuration against your specific transmission serial number before installation. The gear mounts directly into the HOUSING and is secured with a CAP SCREW and a COVER to prevent axial movement.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4646101072 | TRANSMISSION HOUSING | Encloses and supports the gear train assembly |
| 4646301201 | HOUSING | Provides bearing support for the gear shaft |
| 4646301166 | COVER | Seals the gear cavity and retains lubrication |
| 0636101051 | CAP SCREW | Fastens the gear to the shaft hub |
| 4646201018 | COVER SHEET | Protects the gear from debris ingress |
| 4646301277 | SCREEN SHEET | Filters oil returning to the gear mesh |
| 4646201019 | COVER SHEET | Secondary sealing layer for the gear compartment |
| 0730365125 | TYPE PLATE | Identifies transmission model and gear ratio |
| 0631311009 | GROOVED STUD | Positions the gear on the shaft |
| 0636010216 | HEXAGON SCREW | Secures the cover to the housing |
ZF 4646.351.149 GEAR – Gear RFQ Support
ZF 4646.351.149 GEAR is handled as a gear-train sourcing item for transmission repair teams. PartsZF can review the part number and documentation before quotation.
Part-Number Summary
Use ZF number 4646.351.149 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
This gear supports gear train repair, rebuild, and part-number matching work. Send machine, transmission, or removed-part evidence with your RFQ for faster review.
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 4646.351.149 |
|---|---|
| Normalized SKU | 4646351149 |
| Part name | GEAR |
| Product category | gear |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
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- ZF 4143.142.022 GEAR SHIFT SENSOR
