Overview
The ZF 4660.305.038 OUTPUT SHAFT is a critical drivetrain component engineered specifically for the WG92 and WG98 transmission series. This OEM genuine part transmits rotational torque from the planetary gearset to the final drive, ensuring smooth power delivery under heavy load conditions. Machined from high-strength alloy steel, the output shaft interfaces directly with the TRANSMISSION HOUSING and the HOUSING II to maintain precise axial alignment. The SKU 4660.305.038 is a direct replacement for original factory equipment, eliminating guesswork during rebuilds or repairs.
Symptoms of Failure
- Transmission oil leaks at the rear seal: A worn output shaft bearing journal or seal surface allows fluid to escape, often visible as drips under the bell housing.
- Gear slipping under load: Excessive shaft play causes misalignment between the output flange and planetary carrier, leading to intermittent power loss during acceleration.
- Vibration or driveline shudder: A fatigued shaft develops microscopic cracks or spline wear, producing rhythmic vibrations that intensify at highway speeds.
- Metallic grinding noises: Worn splines on the output shaft fail to engage the companion flange properly, creating a distinct grinding sound during gear engagement.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 4660.305.038 |
| Material | Case-hardened alloy steel (16MnCr5 equivalent) |
| Overall Length | 285 mm ± 0.5 mm |
| Shaft Diameter (bearing journal) | 45 mm |
| Spline Count | 24 involute splines (DIN 5480) |
| Weight | 3.2 kg |
| OEM Reference | ZF 4660.305.038 |
| Surface Hardness | 58–62 HRC |
Compatibility
This output shaft is designed for ZF WG series transmissions with a modular rear-mount configuration. Verified compatible models include the WG92, WG98, WG180, and WG200 series. It also fits select variants of the WG120 and WG150 when used with the correct CYLINDRICAL PIN for alignment. Always verify the TYPE PLATE on your transmission housing to confirm model designation before ordering.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4660101015 | TRANSMISSION HOUSING | Encloses planetary gearset and supports output shaft |
| 4660301054 | HOUSING II | Rear housing section that seals the output shaft bearing |
| 0631306174 | CYLINDRICAL PIN | Alignment dowel for housing-to-shaft positioning |
| 0769123894 | TYPE PLATE | Identification plate with transmission model and serial number |
| 0750100022 | SCREW PLUG | Seals oil passages in the housing |
| 4660221029 | SUCTION TUBE | Oil pickup tube for lubrication system |
| 0634100317 | O-RING | Seals between output shaft and housing |
| 0636103273 | CAP SCREW | Fastens housing sections together |
| 0634306311 | O-RING | Seals oil gallery in housing II |
| 4660321029 | FIXING PLATE | Retains output shaft bearing in housing |
ZF 4660.305.038 OUTPUT SHAFT – Shaft RFQ Support
PartsZF supports RFQ preparation for ZF 4660.305.038 OUTPUT SHAFT where shaft identification and documentation review are required before ordering.
Part-Number Summary
Use ZF number 4660.305.038 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: COUPLING
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 4660.305.038 |
|---|---|
| Normalized SKU | 4660305038 |
| Part name | OUTPUT SHAFT |
| Product category | shaft |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
Related Parts
- ZF 2094.110.011 P.T.O. SHAFT
- ZF 2094.110.014 P.T.O. SHAFT
- ZF 4642.303.002 OUTPUT SHAFT
- ZF 2093.110.011 P.T.O. SHAFT
- ZF 5838.300.106 INPUT SHAFT
