Overview
The ZF 5838.300.417 GEAR SHIFT FORK is a precision-machined component engineered for the WG100, WG130, and WG131 heavy-duty transmission series. This OEM genuine part directly actuates the sliding sleeves on the main shaft, enabling clean engagement and disengagement of gear ratios within the transmission housing. The SKU 5838.300.417 is forged from high-strength alloy steel to withstand repeated axial loads and friction during shift cycles. When installed alongside the 5838022003: REAR AXLE and the 5838109001: DIFFERENTIAL, this shift fork ensures synchronized power delivery from the gearbox to the driveline.
Symptoms of Failure
- Hard shifting or grinding gears: A worn shift fork cannot properly align the synchronizer hub, causing metal-on-metal contact during gear changes. This often manifests as a distinct grinding noise when moving from neutral into first or reverse.
- Gear pop-out under load: When the fork tines wear down, the sliding sleeve loses retention force, allowing the transmission to unexpectedly jump out of gear during acceleration or deceleration.
- Excessive transmission oil contamination: Fractured fork material can shed metallic debris into the gear oil, which accelerates wear on the 0750117075: TAPER ROLLER BEARING and other rotating assemblies.
- Stiff or notchy shift lever feel: A bent or cracked shift fork creates binding in the shift rail mechanism, requiring abnormal force to move the lever through the gate pattern.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 5838.300.417 |
| Material | Heat-treated alloy steel (40Cr or equivalent) |
| Overall Length | 185 mm |
| Fork Tine Width | 12.5 mm |
| Shift Rail Bore Diameter | 16 mm |
| Weight | 0.85 kg |
| OEM Reference | ZF 5838.300.417 |
| Surface Finish | Phosphate-coated for corrosion resistance |
Compatibility
This genuine ZF shift fork is specifically designed for the WG100, WG130, and WG131 transmission models. It also fits select variants of the WG180 and WG200 series when used with the correct shift rail assembly. The fork interfaces directly with the 5838300128: DIFFERENTIAL HOUSING mounting points. Always verify your transmission serial number before ordering.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 5838022003 | REAR AXLE | Transmits torque from differential to wheel hubs |
| 5838109001 | DIFFERENTIAL | Distributes power between left and right wheels |
| 0750117075 | TAPER ROLLER BEARING | Supports axial and radial loads on rotating shafts |
| 5838300128 | DIFFERENTIAL HOUSING | Encloses differential gears and bearings |
| 0631329086 | SPRING PIN | Secures shift fork to shift rail |
| 5838300129 | THRUST WASHER | Controls axial clearance in gear sets |
| 5838300130 | THRUST WASHER | Secondary axial spacer for differential |
| 5838300131 | AXLE BEVEL GEAR | Transfers power at 90-degree angle in differential |
| 5838300132 | COMPENS. STUB AXLE | Left-side axle shaft compensation element |
| 5838300133 | COMPENS. STUB AXLE | Right-side axle shaft compensation element |
ZF 5838.300.417 GEAR SHIFT FORK – Gear RFQ Support
Use ZF 5838.300.417 GEAR SHIFT FORK as the reference when requesting gear support. Photos, visible markings, and transmission context help reduce sourcing uncertainty.
Part-Number Summary
Use ZF number 5838.300.417 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: P.T.O. SHAFT
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 5838.300.417 |
|---|---|
| Normalized SKU | 5838300417 |
| Part name | GEAR SHIFT FORK |
| Product category | gear |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
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- ZF 4143.142.022 GEAR SHIFT SENSOR
