ZF 4 WG 260(4) Spare Parts Catalog: Complete Guide
Technical Deep-Dive
The ZF 4 WG 260(4) is a complex transmission, and understanding its components is key to effective maintenance and repair. We often see customers struggle with sourcing the correct replacement parts, so we’ve put together this guide.
Let’s look at the diagnostic tooling. According to ZF documentation, the following tools can be used for diagnostics:
* Mobi Dig 2001 (Order Number: 6008 307 001)
* Socket box (Order Number: 6008 304 038)
* Multimeter (Order Number: 5870 221 158)
* EST – 37
* Cable harness (Order Number: 5870 221 156)
* DPA 03 (Order Number: 0501 211 102)
Note that the EST-37 requires the cable harness for testing!
Here’s a breakdown of some typical maintenance intervals. Note that these are GENERAL guidelines, and you should ALWAYS refer to the specific machine’s documentation.
| Component | Inspection Interval (Hours) | Replacement Interval (Hours) |
|---|---|---|
| Oil Filter | 250 | 500 |
| Transmission Oil | 500 | 1000 |
| Seals | 500 | As Needed |
| Clutch Packs | 1000 | As Needed |
Remember that operating conditions affect these intervals. Harsh environments may require more frequent maintenance. Ensuring that ROT.ANG.SENSOR (0501321093) is functioning correctly is also crucial for proper transmission operation. Don’t forget to check the POWER TAKE-OFF unit for wear and tear.
Step-by-Step Guide: Replacing a ZF 4 WG 260(4) Oil Filter
- Park the machine on a level surface and engage the parking brake.
- Allow the transmission to cool down to prevent burns.
- Locate the oil filter housing on the transmission.
- Place a drain pan underneath the filter housing to catch any spilled oil.
- Unscrew the oil filter housing cap.
- Remove the old oil filter.
- Lubricate the O-ring on the new oil filter with transmission oil.
- Install the new oil filter, ensuring it is properly seated.
- Screw the oil filter housing cap back on, tightening it to the specified torque – usually around 25 Nm.
- Clean any spilled oil.
- Start the engine and check for leaks.
- Check the transmission oil level and add oil as needed.
- Operate the machine briefly and check for leaks again. Consider using genuine ZF parts from partszf.com for optimal performance.
| Part Number | Name | Application | Notes |
|---|---|---|---|
| 0501205135 | TEMP.INDICATOR | Temperature Monitoring | Monitors transmission oil temperature |
| 0501206703 | LOCKING PLATE | Various | Used in multiple locations for securing components |
| 0501213026 | GEAR PUMP | Hydraulic System | Supplies hydraulic pressure for shifting |
| 0501223084 | HOSE PIPE | Hydraulic System | DN12 size |
| 0501008365 | DISC BRAKE | Braking System | — |
| 0501214611 | 齿轮泵 | Hydraulic System | Chinese translation for Gear Pump |
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